Tracker 600 - Fluid and Lubricant Recommendations; Fuel, Oil, and Lubricant Details

4
* Torque to specification; then tighten to next available hole for
cotter pin
** Clean clutch and crankshaft taper with alcohol before instal-
lation
*** Apply grease to axle
# Requires Red Loctite
Blue Loctite 243 = p/n 1048-028
Green Loctite 609 = p/n 0619-021
Red Loctite 271 = p/n 0619-020
Body Plastic Body Plastic 5 6.8
Footwell — Right-Hand/Left-Hand Footwell —
Right-Hand/Left-Hand
56.8
Footwell —
Right-Hand/Left-Hand
Frame 5 6.8
Front Fascia Front Bumper Frame 8 10.8
Front Fender Front Fascia 12
in-lb
1.4
Front Fascia/Skid Plate Frame 5 6.8
Front Fascia Front Fender 18
in-lb
2.0
Front Fender/Storage Box Frame 8 10.8
Storage Box/Frame Air Box Assembly 8 10.8
Right-Hand/Left-Hand Headlight Front Fender 8 10.8
Right-Hand/Left-Hand
Headlight/Headlight Bracket
Frame 8 10.8
Right-Hand/Left-Hand Headlight Headlight Bracket 8 10.8
Right-Hand/Left-Hand Headlight Front Fascia 4 5.4
Headlight Bracket Frame 8 10.8
Rear Fender Frame 8 10.8
Front/Rear Fender/Frame Front/Rear Rack 13 17.6
Rear Fender/Taillight Shield Taillight 16
in-lb
1.8
ELECTRICAL COMPONENTS
Voltage Regulator Frame 8 10.8
Coil Frame 10
in-lb
1.1
Ground Wire Engine 8 10.8
Starter Relay Tank/Battery Holder Bracket 8 10.8
Starter Cable Starter Motor 35
in-lb
4.0
Tilt Sensor Frame 10
in-lb
1.1
ECM Frame 5 6.8
Battery/Starter Cable Starter Relay 35
in-lb
4.0
Battery Cables Battery 60
in-lb
6.8
LCD Gauge Clamp LCD Gauge Clamp/LCD
Gauge
10
in-lb
1.1
Oil Temperature Sensor Engine 10
in-lb
1.1
EXHAUST COMPONENTS
Exhaust Pipe Engine 20 27.1
Exhaust Pipe Oxygen (O2) Sensor 20 27.1
Heat Shield Muffler 10 13.6
Muffler Tailpipe Spark Arrestor 8 in-lb 0.9
COOLING COMPONENTS
Radiator Frame 12 16.3
Hose, Coolant — Upper Radiator 30
in-lb
3.4
Hose, Coolant — Upper Engine 30
in-lb
3.4
Hose, Coolant — Lower Radiator 30
in-lb
3.4
Hose, Coolant — Lower Engine 30
in-lb
3.4
INTAKE AIR COMPONENTS
Intake Manifold Boot Engine 30
in-lb
3.4
Intake Manifold Boot Throttle Body 30
in-lb
3.4
Throttle Body Boot Throttle Body 30
in-lb
3.4
Part
Part Bolted to
Torque
ft-lb N-m
Throttle Body Boot Air Box Assembly 30
in-lb
3.4
Duct, Intake Assembly Air Box Assembly 30
in-lb
3.4
Duct, Engine-Intake/Frame Front Intake Duct Bracket 5 6.8
Duct, CVT — Intake Front Intake Duct Bracket 5 6.8
Duct, Engine — Intake Rear Intake Duct Bracket 5 6.8
Duct, CVT — Intake Rear Intake Duct Bracket 5 6.8
Duct, CVT — Inlet CVT — Intake 30
in-lb
3.4
Duct, CVT — Inlet Inner CVT Cover 30
in-lb
3.4
Duct, CVT — Outlet Inner CVT Cover 30
in-lb
3.4
Footwell — Right-Hand Oil Separator 5 6.8
Panel, Splash Guard Frame 8 10.8
WINCH COMPONENTS (IF EQUIPPED)
Roller Fairlead Front Bumper Frame 35 47.5
Front Bumper Frame Winch 20 27.1
Tank/Battery Holder Bracket Winch Solenoid 6 8.1
Winch Switch Holder Handlebar Control 48
in-lb
5.4
Cover, Winch Switch Winch Switch Holder 48
in-lb
5.4
Positive Battery Cables Battery 60
in-lb
6.8
Negative Battery Cables Battery 60
in-lb
6.8
Winch/Battery Cables Winch Solenoid 35
in-lb
4.0
Winch Cables Winch 35
in-lb
4.0
ACCESSORY BUMPER COMPONENTS (IF EQUIPPED)
Tube Clamp/Front Brush Guard
Bumper
Front Rack 15 20.3
Front Brush Guard Bumper/Skid
Plate
Frame 5 6.8
Rear Bumper Bracket Rear Rack 13 17.6
Rear Brush Guard Bumper Rear Bumper Bracket 15 20.3
Rear Brush Guard Bumper Frame 15 20.3
Part
Part Bolted to
Torque
ft-lb N-m