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Tracker 600 - Page 46

Tracker 600
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45
FI569
3. Inspect the one-way bearing for chipped surfaces,
missing rollers, or discoloration. If any of the above
conditions exist, replace the starter clutch assembly.
FI572
REPLACING STARTER CLUTCH
ASSEMBLY
1. Remove the cap screws securing the starter clutch
assembly to the flywheel; then remove from the fly-
wheel.
FI570
2. Thoroughly clean the rotor/flywheel; then install the
new clutch and secure with the cap screws after
applying a drop of red Loctite 271 to the threads.
Tighten to 26 ft-lb (35.4 N-m) using a crisscross pat-
tern. Make sure the one-way bearing is installed with
the notches directed away from the rotor/flywheel.
FI576A
LYC043
REPLACING STARTER GEAR BEARING
1. Support the starter clutch gear in a press making sure
to support the hub around the entire circumference;
then using a suitable bearing driver, press the bearing
from the gear.
FI583
2. Thoroughly clean the gear hub; then apply a drop of
green Loctite 620 to the bearing outer race and press
into the gear hub until even with the lower chamfer
radius.

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