Wacker Neuson G 240

Schematics, Machines with Basler Controller G 230 / G 240
226
wc_tx003749gb_FM10.fm
26.7 DC Schematic: G230 Cummins T4f
5200014425_s1_02
AIR CLEANER
TBAP SENSOR
1
2
3
4
CUMMINS J22
COOLANT LEVEL
SENSOR
C
B
A
CUMMINS J31
DEF INJECTOR
1
2
CUMMINS CC24B 24 PIN
CROSSOVER CONNECTOR
AFTERTREATMENT J1939 (-)
23
AFTERTREATMENT J1939 (+)
22
CUMMINS J78
WATER IN FUEL
SENSOR
1
2
CUMMINS J2 ECU CONNECTOR
13 WATER IN FUEL SENSOR
62 ECM RETURN
1 BATTERY SUPPLY (+)
25 BATTERY SUPPLY (+)
26 BATTERY SUPPLY (+)
27 BATTERY SUPPLY (+)
28 BATTERY SUPPLY (+)
5 KEY SWITCH
76 INTAKE AIR RELAY RETURN
75 INTAKE AIR RELAY SIGNAL
49 BATTERY SUPPLY (-)
50 BATTERY SUPPLY (-)
51 BATTERY SUPPLY (-)
52 BATTERY SUPPLY (-)
73 BATTERY SUPPLY (-)
46 J1939 -
22 J1939 +
32 COOLANT SENSOR RETURN
35 COOLANT SENSOR SIGNAL
8 SENSOR (+5V) SUPPLY
6 DEF SUPPLY MODULE PUMP MODE/TEMPERATURE DRIVER
16 DEF PRESSURE SENSOR
54 DEF PUMP MOTOR RETURN
79 DEF PUMP MOTOR SUPPLY
81 DEF REVERTING VALVE
38 DEF PRESSURE LINE HEATER DIAGNOSTIC
39 DEF BACKFLOW LINE HEATER DIAGNOSTIC
40 DEF SUCTION LINE HEATER DIAGNOSTIC
3 DEF LINE HEATERS RELAY CONTROL
84 DEF LINE HEATER CURRENT MONITOR (1 OF 2)
85 DEF LINE HEATER CURRENT MONITOR (2 OF 2)
7 DEF SUPPLY MODULE RELAY CONTROL
53 DEF DOSING INJECTOR LOW
77 DEF DOSING INJECTOR HIGH
57 DEF TANK HEATING VALVE RETURN
82 DEF TANK HEATING VALVE SUPPLY
CUMMINS J26
SUPPLY MODULE CONNECTOR
SENSOR +5V POWER SUPPLY 2
OEM SENSOR RETURN (-) 4
DEF DRIVER 10
DEF INJECTOR PRESSURE SENSOR SIGNAL 3
SUPPLY MODULE PUMP RETURN 8
DEF PUMP POWER 9
DEF REVERTING VALVE 11
DEF PUMP RETURN 12
BATTERY RETURN (-) 6
DEF SUPPLY MODULE 24V B+ 5
CUMMINS CONNECTOR
'JP1'
1 PRESSURE
2 SENSOR SUPPLY
3 TEMPERATURE
4 RETURN
CUMMINS J3
DIAGNOSTIC CONNECTOR
A
DATALINK RETURN
B
+24 V DATALINK
C
J1939+
D
J1939-
E
SHIELD
6C 6A 5A 5C
AFTERTREATMENT RELAY BOX
4A 1C
4B 1D
4E 2B
4C 2D
2F
4H 2G
4D 2E
2C
4F 2H
3A 2A
4G 1E
3H 1A
1B
3D 1G
3E
1F
1H
2
CUMMINS J7B
DOWNSTREAM
SCR NOx SENSOR
1
34
1
CUMMINS J6
DEF TANK TEMP/QUALITY/
LEVEL SENSORS
3
24
2
CUMMINS J17
DOC INLET/OUTLET
TEMP SENSORS
1
34
2
CUMMINS J7A
UPSTREAM DOC
NOx SENSOR
1
34
2
CUMMINS J10
SCR INLET/OUTLET
TEMP SENSORS
1
34
1
CUMMINS J29
DEF BACKFLOW LINE
HOSE HEATER
2
1
CUMMINS J30
DEF SUPPLY LINE
HOSE HEATER
2
1
CUMMINS J28
DEF PRESSURE LINE
HOSE HEATER
2
4
CUMMINS J27
DEF TANK HEATING VALVE
1
INTAKE HEATER
59
88
10A
FUSE
48
101
102
STARTER
RELAY
47
46
BK
BOND TO
FRONT
PANEL
DOOR
GROUND TO
ENCLOSURE
BOX, LARGE
STUD (1/2")
RD
2/0 AWG
L0
BOND BAR
GRD
L3L2
RD
12 AWG
L1
RD
BK
45
MECHANICAL LUGS
BK
BK
202
RD
201
BK
FUEL LEVEL
62
87
95
48
50
49
56
TOGGLE
SWITCH
55
RD
56
BAT+ 3
59
GROUND 1
60
REMOTE START 27
61
PLUG 1
POWER & SENSOR INPUTS
62
SENDER COM 11
FUEL LEVEL 9
88
63
64
75
73
RELAY
ENGINE OUTPUTS
ELECTRONIC CONTROL UNIT
BK
60
45
44
GRN
NO
RD
50
44
BK
BK
34 61
46
93
64
RED
NC
RED
NC
EMERGENCY
STOP
SWITCH
BK
RD
RD
RD
BAT - 2
80
83
84
85
RUN MODE 29
REMOTE START 28
MODE
BREAKER 30
TRIPPED
PLUG 2
CONTACT INPUTS
TRIP BREAKER 56
E-STOP 47
REMOTE ANNUNCIATOR
COMMON 51
PREALARM 53
PLUG 4
E-STOP, CANBUS & CONTACT OUTPUTS
E-STOP 46
ALARM 52
BAT+ 55
49
GROUND TO
ENCLOSURE
BOX SMALL
STUD (M8)
START
FUEL
HOUR
METER
93
BK
RD
BK
BK
BK
BK
RD
BK
81
82
82
83
84
94
94
96
96
86
74
95
90
91
92
92
81
BK
BK
BK
BK
BK
BK
BK
BK
BK
RD
RD
BK
BK
BK
7.5A
FUSE
B+
CAN L 48
CAN H 49
SHIELD 50
63
GN
YL
SHIELD
BK
2/0 AWG
206
RD
205
BK
97
86
85
97
BK
RD
98
87
98
RD
SHUNT
TRIP
RELAY
99 BK
120 OHM
67
68
IDLE 21
GROUND TO ENCLOSURE
BOX SMALL STUD (M8)
RD
NOT USED ON
SOME MODELS
101
INTAKE
HEATER
RELAY
BK
4 AWG
204
RD
203
BK
RD
2/0 AWG
30A
FUSE
5A
FUSE
5A
FUSE
STARTER
MOTOR
B-
150A FUSE
BK
4 AWG
RD
12 AWG
BK
103
BK
103
105
104
BK
4 AWG
108
RD
12 AWG
109
109
112
GN
YL
SHIELD
113
RD
10 AWG
89 BK 10 AWG
BLK PAIR
2 AWG
BK
BU/WH
80
BK 10 AWG
63
BK
99
BK
BK
43
43
78
79
BK
73
REGEN LIGHT 54
119
BK
REGENERATION 18
115
BK
117
BK
116
BK
118
BK
120
BK
119
118
117
TOGGLE
SWITCH
TOGGLE
SWITCH
LIGHT
121
BK
121
113
SWITCH
DISCONNECT
BATTERY
MODELS
ON SOME
NOT USED
110 BK 12 AWG
10A
FUSE
120 OHM
130 RD 18 AWG
131 BK 18 AWG
132 RD 18 AWG
133 RD 18 AWG
134 RD 18 AWG
135 RD 18 AWG
136 RD 18 AWG
112
137 BK 18 AWG
138 BK 18 AWG
139 BK 18 AWG
140 BK 18 AWG
141 BK 18 AWG
142 BK 18 AWG
145 BK 18 AWG
20 AWG
20 AWG
20 AWG
146 RD 18 AWG
149 BK 18 AWG
150 BK 18 AWG
151 BK 18 AWG
152 RD 18 AWG
153 BK 18 AWG
155 BK 18 AWG
157 RD 18 AWG
156 BK 18 AWG
154 BK 18 AWG
158 BK 18 AWG
159 BK 18 AWG
160 BK 18 AWG
161 BK 18 AWG
162 BK 18 AWG
164 BK
18 AWG
165 BK 18 AWG
168 BK 18 AWG
153
152
151
150
149
18
AWG
148
RD 18
AWG
20 AWG
20 AWG
20 AWG
194
RD
193
BK
169 RD 18 AWG
120 OHM
GN 20 AWG
YL 20 AWG
166 BK 18 AWG
167 RD
18 AWG
109 RD 12 AWG
188 BK 10 AWG
192 BK 12 AWG
189 RD 10 AWG
190 RD 12 AWG
191 RD 12 AWG
163 BK 18 AWG
177 RD 18 AWG
179 RD 18 AWG
181 RD 18 AWG
182 RD 18 AWG
184 RD 18 AWG
186 RD 18 AWG
176 BK 18 AWG
178 BK 18 AWG
180 BK 18 AWG
183 BK 18 AWG
185 BK 18 AWG
187 BK 18 AWG
171 BK 18 AWG
173 BK 18 AWG
175 BK 18 AWG
170 RD 18 AWG
172 RD 18 AWG
174 RD 18 AWG
RD 18 AWG
BK
18 AWG
BK
18 AWG
BK 18 AWG
RD
12 AWG
RD
18 AWG
BK
18 AWG
BK
12 AWG
SHIELD
SHIELD
158
159
160
164
161
167
166
165
192
143 BK
18 AWG
188
194
195
196
197
102
110
105
104
147
RD
18 AWG
144 BK
189
104 BK 18 AWG
105 BK 18 AWG
1 RD 18 AWG
2 BK 18 AWG
200 RD
199 BK
198 BK
12 AWG
195 RD
-+
SHUNT
MAIN
BREAKER
87
85
30
86
-+
CONNECTOR 1 (BLACK)
CONNECTOR 5
(GRAY)
CONNECTOR 6
(BLACK)
CONNECTOR 2 (GRAY)
CONNECTOR 1 (BLACK)
CONNECTOR 4 (GREEN)
CONNECTOR 3 (BLUE
3
2
1
5
6
25
10 13 9 11 12 12
16
21
20
29
30
15
14
17
4
7
8
18
26
19
23
24
28
22
27
33
32
31
30
34
35
36
37
38
39
40
41
42
43
44
45
47
48
49
50
46
51
52
A
B
C