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YASKAWA GA500 - Page 58

YASKAWA GA500
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2.4 Fault
58 YASKAWA TOEPYAIGA5001A GA500 DRIVE MAINTENANCE & TROUBLESHOOTING
Code Name Causes Possible Solutions
STPo Motor Step-Out Detected
The motor code is set incorrectly for PM Control
Methods.
Set E5-01 [PM Motor Code Selection] correctly as specified by
the motor.
For specialized motors, refer to the motor test report and set E5-
xx correctly.
The load is too large. Increase the value set in n8-55 [Motor to Load Inertia Ratio].
Increase the value set in n8-51 [Pull-in Current @ Acceleration].
If the drive detects STPo during deceleration when increasing the
value set in n8-51, set the value of n8-79 [Pull-in Current @
Deceleration] lower than n8-51.
Decrease the load.
Replace the drive and motor with larger capacity models.
The load inertia is too large. Increase the value set in n8-55.
The acceleration/deceleration times are too short. Increase the values set in C1-01 to C1-08 [Acceleration/
Deceleration Times].
Increase the value set in C2-01 [S-Curve Time @ Start of Accel].
Speed response is too slow. Increase the value set in n8-55.
Note:
Do a Fault Reset to clear the fault.
Code Name Causes Possible Solutions
TiM Keypad Time Not Set
There is a battery in the keypad, but the date and time
are not set.
Use the keypad to set the date and time.
Note:
Do a Fault Reset to clear the fault.
Parameter o4-24 [bAT Detection Selection] enables and disables TiM detection.
Code Name Causes Possible Solutions
UL3 Undertorque Detection 1
A fault occurred on the machine.
Example: There is a broken pulley belt.
Examine the machine and remove the cause of the fault.
The parameters are incorrect for the load. Adjust L6-02 [Torque Detection Level 1] and L6-03 [Torque
Detection Time 1] settings.
Note:
The drive detects this error if the drive output current is less than the level set in L6-02 for longer than L6-03.
Do a Fault Reset to clear the fault.
If the drive detects this error, it will operate the motor as specified by the Stopping Method set in L6-01 [Torque Detection Selection 1].
Code Name Causes Possible Solutions
UL4 Undertorque Detection 2
A fault occurred on the machine.
Example: There is a broken pulley belt.
Examine the machine and remove the cause of the fault.
The parameters are incorrect for the load. Adjust L6-05 [Torque Detection Level 2] and L6-06 [Torque
Detection Time 2] settings.
Note:
The drive detects this error if the drive output current is less than the level set in L6-05 for longer than L6-06.
Do a Fault Reset to clear the fault.
If the drive detects this error, it will operate the motor as specified by the Stopping Method set in L6-04 [Torque Detection Selection 2].
Code Name Causes Possible Solutions
UL5 Mechanical Weakening Detection 2
The drive detected undertorque as specified by the
conditions for mechanical weakening detection set in
L6-08 [Mechanical Fatigue Detect Select].
Examine the machine for deterioration.
Note:
Do a Fault Reset to clear the fault.
If the drive detects this error, it will operate the motor as specified by the Stopping Method set in L6-08.
Code Name Causes Possible Solutions
Uv1 DC Bus Undervoltage
There is a phase loss in the drive input power. Correct errors with the wiring for main circuit drive input power.
There is loose wiring in the drive input power
terminals.
Tighten the terminal screws to the correct tightening torque.
The drive input power voltage is changing too much. Examine the input power for problems.
Make the drive input power stable.
If the input power supply is good, examine the magnetic
contactor on the main circuit side for problems.
There was a loss of power. Use a better power supply.
The main circuit capacitors have become
unserviceable.
Examine the capacitor maintenance time in monitor U4-05
[CapacitorMaintenance]. If U4-05 is more than 90%, replace the
control board or the drive. For information about replacing the
control board, contact Yaskawa or your nearest sales representative.

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