2.5 Minor Faults/Alarms
68 YASKAWA TOEPYAIGA5001A GA500 DRIVE MAINTENANCE & TROUBLESHOOTING
Code Name Causes Possible Solutions
The drive input power voltage is changing too much. • Examine the supply voltage for problems.
• Make the drive input power stable.
Unsatisfactory balance between voltage phases. • Examine the supply voltage for problems.
• Make the drive input power stable.
• If the supply voltage is good, examine the magnetic contactor on
the main circuit side for problems.
The main circuit capacitors have become
unserviceable.
• Examine the capacitor maintenance time in monitor U4-05
[CapacitorMaintenance].
• If U4-05 is more than 90%, replace the capacitor. Contact
Yaskawa or your nearest sales representative for more
information.
• Examine the supply voltage for problems.
• Re-energize the drive.
• If the alarm stays, replace the circuit board or the drive. For
information about replacing the control board, contact Yaskawa
or your nearest sales representative.
Note:
• The drive detects this error if the DC bus voltage changes irregularly without regeneration.
• If the drive detects this error, the terminal assigned to H2-01 to H2-03 = 10 [MFDO Function Select = Alarm] will be ON.
• Use L8-05 [Input Phase Loss Protection Sel] to enable and disable PF detection.
Code Name Causes Possible Solutions
PGo Encoder (PG) Feedback Loss
The encoder cable is disconnected or wired
incorrectly.
Examine for wiring errors or disconnected wires in the encoder
cable, and repair problems.
The encoder is not receiving power. Examine the encoder power supply.
The holding brake is stopping the motor. Release the holding brake.
Note:
• The drive detects this error if it does not receive the speed detection pulse signal from the encoder in the detection time set in F1-14 [Encoder Open-Circuit Detect Time].
• If the drive detects this error, the terminal assigned to H2-01 to H2-03 = 10 [MFDO Function Select = Alarm] will activate.
• If the drive detects this error, it will operate the motor as specified by the stopping method set in F1-02 [PG Open Circuit Detection Select].
Code Name Causes Possible Solutions
rUn Motor Switch during Run
The drive received a Motor 2 Selection [H1-xx = 16]
during run.
Make sure that the drive receives the Motor 2 Selection while the
drive is stopped.
Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions
SE Modbus Test Mode Error
MEMOBUS/Modbus communications self-
diagnostics [H1-xx = 67] was done while the drive
was running.
Stop the drive and do MEMOBUS/Modbus communications self-
diagnostics.
Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions
SToF Safe Torque OFF Hardware
One of the two terminals H1-HC and H2-HC received
the Safe Disable input signal.
The Safe Disable input signal is wired incorrectly.
• Make sure that the Safe Disable signal is input from an external
source to terminals H1-HC or H2-HC.
• When the Safe Disable function is not in use, use a jumper to
connect terminals H1-HC and H2-HC.
There is internal damage to one Safe Disable channel. Replace the board or the drive. For information about replacing the
control board, contact Yaskawa or your nearest sales representative.
Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions
TiM Keypad Time Not Set
There is a battery in the keypad, but the date and time
are not set.
Set the date and time with the keypad.
Note:
• Parameter o4-24 [bAT Detection Selection] enables and disables TiM detection.
• If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.
Code Name Causes Possible Solutions
TrPC IGBT Maintenance Time (90%)
The IGBT is at 90% of its expected performance life. Replace the IGBT or the drive. For information about replacing the
control board, contact Yaskawa or your nearest sales representative.
Note:
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Selection = Alarm] will activate.