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ABB FOX615 - User Manual

ABB FOX615
98 pages
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ABB Power Systems
FOX615
Installation
User Manual

Table of Contents

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Summary

Preface

Precautions and safety

Safety advice for handling equipment as per EN 60950.

Symbols and notations

Explanation of symbols used in the manual for warnings and notices.

Interfaces and circuit categories

Details electrical interfaces and circuit categories according to EN 60950-1.

Document history

Records the release history of the document.

Definition of terms

References a separate document for definitions of terms.

Preparing for Installation

Installation general instructions

Provides general guidance for installing the FOX615 equipment.

Selection of the installation site

Guidance on choosing an appropriate site considering temperature, airflow, and access control.

Options for installation

Details available options for the FOX615 installation, including adapters, DUPF1, and fan/alarm units.

Planning guide lines

Guidelines for planning the FOX615 installation, covering power supply principles and circuits.

Power supply principles and circuits

Explains principles of DC power supply and describes power supply circuits for the FOX615.

Circuit breakers and heat management

Details circuit breaker requirements and heat evacuation/dissipation for the subrack.

Subrack installation and rack arrangement

Provides guidance on subrack installation, ambient limits, and airflow arrangement in racks.

Earthing Principles and Requirements

Details earthing principles and power supply connections according to ETSI EN 300 253.

Lightning and over-voltage protection

Covers secondary over-voltage protection and primary protection implementation for lightning.

EMC and ESD considerations

Ensures EMC characteristics and provides ESD protection guidelines for the FOX615.

Dimensions and Mechanical Installation Practice

Details mechanical aspects for 19-inch and ETSI rack installation of FOX615 components.

19-inch installation standard

Details mechanical aspects for 19-inch rack installation of the FOX615.

Subrack, DUPF1, and Cable Tray dimensions

Shows layout and mechanical dimensions for subrack, DUPF1, and cable tray.

FAMO1;FAMO1-F and heat shield dimensions

Presents mechanical dimensions for fan/alarm units and heat deflection shields.

ETSI installation standard

Describes ETSI rack installation using adapters for FOX615 equipment.

ETSI adapters

Details available ETSI adapter sets (11 HU, 9 HU, 2 HU) for rack installation.

Torques

Specifies recommended and maximum torque values for installation screws.

Installation Procedures

Unpacking and equipment check

Instructions for unpacking and checking the FOX615 equipment before installation.

Preparatory steps and checks

Details preparatory steps, rack requirements, and material checks before installation.

Equipment and cable inspection

Guidance on checking unpacked equipment, signal cables, connectors, and labeling.

ETSI adapters installation

Details the installation of FOX615 in ETSI racks using appropriate adapters.

Captive nuts installation

Information on captive nuts required for 19-inch rack installation of FOX615.

Cable tray and power supply installation

Covers installation of the cable tray and DC power supply.

Installing the cable tray

Instructions for installing the cable tray before the FOX subrack.

Installing the DC power supply

Guide for installing the DC power supply, including power cable connections.

Power supply cable connection

Details the FOX power supply cable, its connectors, and requirements for single/dual supply.

External power supply circuit connection

Details connecting external power supply circuits to the WAGO connector block.

Signal Cables installation

Covers arranging and connecting signal cables on the cable tray and to units.

Tying signal cables to the cable tray

Arranging and fixing signal cables on the cable tray for convenient installation.

Connecting signal cables to units

Connecting terminated cables to their points on the FOX, following documentation.

Subrack installation

Details the installation of the subrack, DUPF1, FAMO1/FAMO1-F, and earthing.

Installing DUPF1 (option)

Procedure for installing the DUPF1 dual power supply option onto the FOX subrack.

DUPF1 installation procedure

Step-by-step guide for mounting the DUPF1 onto the FOX subrack.

Installing FAMO1;FAMO1-F cable

Procedure for installing the FAMO1/FAMO1-F power and alarm cable.

FAMO1;FAMO1-F cable connection

Step-by-step guide for connecting the FAMO1/FAMO1-F power and alarm cable.

Subrack mounting steps

Steps for mounting the FOX615 subrack into the rack, including prerequisites and earthing.

Subrack earthing

Details methods for connecting the FOX subrack to protective ground for EMC.

Subrack power supply connection

Covers local power interfaces and principles for single/dual power supply.

Single circuit power supply

Installation description for FOX615 with single power supply, without DUPF1.

Dual power supply (DUPF1 option)

Details the principle of power supply using two circuits with the DUPF1 option.

Fan Unit or Alarm Unit installation

Details the installation of FAMO1/FAMO1-F units and their interfaces.

Installing FAMO1 or FAMO1-F

Instructions for installing the FAMO1 fan unit or FAMO1-F alarm unit.

Alarm interfaces

Details the alarm interfaces implemented on FAMO1/FAMO1-F units.

Alarm signal input and output interfaces

Explains pin assignments for alarm input/output interfaces and DUPF1 connections.

Heat Deflection Shield installation

Covers orientation and installation of the heat deflection shield R7AI.

Orientation of the shield

Explains how to orient the heat deflection shield for rear or front air evacuation.

Installing the shield

Step-by-step guide for installing the heat deflection shield R7AI.

Final Steps

Covers final checks including screw tightening, cable management, unit insertion/removal, and front cover.

Tightening of screws

Instructions for definitively tightening screws after all equipment is in final position.

Cable clamps, earthing bar and EMC clips

Details cable clamp, earthing bar, and EMC clip installation for EMC compliance.

Cable clamp installation and removal

Procedure for installing and removing cable clamps from the earthing bar.

Unit and cable management

Covers inserting/removing units and connecting/clamping signal cables.

Inserting units in the subrack

Step-by-step guide for inserting FOX615 units into the subrack.

Removing units from subrack

Procedure for safely removing units from the subrack, with ESD precautions.

Front cover installation;removal

Step-by-step guides for mounting and removing the front cover of the FOX615 subrack.

Checklists

Overview

Introduces checklists for preparing equipment and material for installation.

FOX Equipment Checklist

Checklist for FOX equipment, including subrack, power cable, and control units.

Options and Adapters Checklist

Checklist for optional equipment like FAMO1, FAMO1-F, DUPF1, and ETSI adapters.

Cables Checklist

Checklist for various cables, including alarm, computer, and signal cables.

Installation Material Checklist

Checklist of screws, washers, cable ties, and labels for installation.

Tools Checklist

Checklist of standard tools required for subrack and cable tray installation.

Annex

Associated FOX documents

List of related FOX documentation, including manuals, system descriptions, and specifications.

Associated documents of standard bodies

Lists relevant standards and documents from standard bodies like ETSI and IEC.

Declaration of conformity

EC Declaration of Conformity for FOX products, listing compliant directives and standards.

Feature licences

Information regarding feature licenses for FOX functionality and release notes.

Summary

Preface

Precautions and safety

Safety advice for handling equipment as per EN 60950.

Symbols and notations

Explanation of symbols used in the manual for warnings and notices.

Interfaces and circuit categories

Details electrical interfaces and circuit categories according to EN 60950-1.

Document history

Records the release history of the document.

Definition of terms

References a separate document for definitions of terms.

Preparing for Installation

Installation general instructions

Provides general guidance for installing the FOX615 equipment.

Selection of the installation site

Guidance on choosing an appropriate site considering temperature, airflow, and access control.

Options for installation

Details available options for the FOX615 installation, including adapters, DUPF1, and fan/alarm units.

Planning guide lines

Guidelines for planning the FOX615 installation, covering power supply principles and circuits.

Power supply principles and circuits

Explains principles of DC power supply and describes power supply circuits for the FOX615.

Circuit breakers and heat management

Details circuit breaker requirements and heat evacuation/dissipation for the subrack.

Subrack installation and rack arrangement

Provides guidance on subrack installation, ambient limits, and airflow arrangement in racks.

Earthing Principles and Requirements

Details earthing principles and power supply connections according to ETSI EN 300 253.

Lightning and over-voltage protection

Covers secondary over-voltage protection and primary protection implementation for lightning.

EMC and ESD considerations

Ensures EMC characteristics and provides ESD protection guidelines for the FOX615.

Dimensions and Mechanical Installation Practice

Details mechanical aspects for 19-inch and ETSI rack installation of FOX615 components.

19-inch installation standard

Details mechanical aspects for 19-inch rack installation of the FOX615.

Subrack, DUPF1, and Cable Tray dimensions

Shows layout and mechanical dimensions for subrack, DUPF1, and cable tray.

FAMO1;FAMO1-F and heat shield dimensions

Presents mechanical dimensions for fan/alarm units and heat deflection shields.

ETSI installation standard

Describes ETSI rack installation using adapters for FOX615 equipment.

ETSI adapters

Details available ETSI adapter sets (11 HU, 9 HU, 2 HU) for rack installation.

Torques

Specifies recommended and maximum torque values for installation screws.

Installation Procedures

Unpacking and equipment check

Instructions for unpacking and checking the FOX615 equipment before installation.

Preparatory steps and checks

Details preparatory steps, rack requirements, and material checks before installation.

Equipment and cable inspection

Guidance on checking unpacked equipment, signal cables, connectors, and labeling.

ETSI adapters installation

Details the installation of FOX615 in ETSI racks using appropriate adapters.

Captive nuts installation

Information on captive nuts required for 19-inch rack installation of FOX615.

Cable tray and power supply installation

Covers installation of the cable tray and DC power supply.

Installing the cable tray

Instructions for installing the cable tray before the FOX subrack.

Installing the DC power supply

Guide for installing the DC power supply, including power cable connections.

Power supply cable connection

Details the FOX power supply cable, its connectors, and requirements for single/dual supply.

External power supply circuit connection

Details connecting external power supply circuits to the WAGO connector block.

Signal Cables installation

Covers arranging and connecting signal cables on the cable tray and to units.

Tying signal cables to the cable tray

Arranging and fixing signal cables on the cable tray for convenient installation.

Connecting signal cables to units

Connecting terminated cables to their points on the FOX, following documentation.

Subrack installation

Details the installation of the subrack, DUPF1, FAMO1/FAMO1-F, and earthing.

Installing DUPF1 (option)

Procedure for installing the DUPF1 dual power supply option onto the FOX subrack.

DUPF1 installation procedure

Step-by-step guide for mounting the DUPF1 onto the FOX subrack.

Installing FAMO1;FAMO1-F cable

Procedure for installing the FAMO1/FAMO1-F power and alarm cable.

FAMO1;FAMO1-F cable connection

Step-by-step guide for connecting the FAMO1/FAMO1-F power and alarm cable.

Subrack mounting steps

Steps for mounting the FOX615 subrack into the rack, including prerequisites and earthing.

Subrack earthing

Details methods for connecting the FOX subrack to protective ground for EMC.

Subrack power supply connection

Covers local power interfaces and principles for single/dual power supply.

Single circuit power supply

Installation description for FOX615 with single power supply, without DUPF1.

Dual power supply (DUPF1 option)

Details the principle of power supply using two circuits with the DUPF1 option.

Fan Unit or Alarm Unit installation

Details the installation of FAMO1/FAMO1-F units and their interfaces.

Installing FAMO1 or FAMO1-F

Instructions for installing the FAMO1 fan unit or FAMO1-F alarm unit.

Alarm interfaces

Details the alarm interfaces implemented on FAMO1/FAMO1-F units.

Alarm signal input and output interfaces

Explains pin assignments for alarm input/output interfaces and DUPF1 connections.

Heat Deflection Shield installation

Covers orientation and installation of the heat deflection shield R7AI.

Orientation of the shield

Explains how to orient the heat deflection shield for rear or front air evacuation.

Installing the shield

Step-by-step guide for installing the heat deflection shield R7AI.

Final Steps

Covers final checks including screw tightening, cable management, unit insertion/removal, and front cover.

Tightening of screws

Instructions for definitively tightening screws after all equipment is in final position.

Cable clamps, earthing bar and EMC clips

Details cable clamp, earthing bar, and EMC clip installation for EMC compliance.

Cable clamp installation and removal

Procedure for installing and removing cable clamps from the earthing bar.

Unit and cable management

Covers inserting/removing units and connecting/clamping signal cables.

Inserting units in the subrack

Step-by-step guide for inserting FOX615 units into the subrack.

Removing units from subrack

Procedure for safely removing units from the subrack, with ESD precautions.

Front cover installation;removal

Step-by-step guides for mounting and removing the front cover of the FOX615 subrack.

Checklists

Overview

Introduces checklists for preparing equipment and material for installation.

FOX Equipment Checklist

Checklist for FOX equipment, including subrack, power cable, and control units.

Options and Adapters Checklist

Checklist for optional equipment like FAMO1, FAMO1-F, DUPF1, and ETSI adapters.

Cables Checklist

Checklist for various cables, including alarm, computer, and signal cables.

Installation Material Checklist

Checklist of screws, washers, cable ties, and labels for installation.

Tools Checklist

Checklist of standard tools required for subrack and cable tray installation.

Annex

Associated FOX documents

List of related FOX documentation, including manuals, system descriptions, and specifications.

Associated documents of standard bodies

Lists relevant standards and documents from standard bodies like ETSI and IEC.

Declaration of conformity

EC Declaration of Conformity for FOX products, listing compliant directives and standards.

Feature licences

Information regarding feature licenses for FOX functionality and release notes.

ABB FOX615 Specifications

General IconGeneral
BrandABB
ModelFOX615
CategoryMulti-service Platforms
LanguageEnglish