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ABB FSM4000 User Manual

ABB FSM4000
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ABB MEASUREMENT & ANALYTICS |
OPERATING INSTRUCTION | OI/FSM4000- EN REV. E
FSM4000
Electromagnetic flowmeter
ABB Measurement & Analytics
For your local ABB contact, visit:
www.abb.com/contacts
For more product information, visit:
www.abb.com/flow
Valid for software versions C.10
and higher
Measurement made easy
OI/FSM4000
-EN Rev. E 07.2022
FSM4000
-SE41F
FSM4000
-SE21
FSM4000
-SE21F
FSM4000
-S4
Introduction
The FSM4000 is a robust flowmeter for high
process requirements. It masters critical
applications and conserves valuable resources
with highly accurate measurement of process
parameters in a wide range of sectors.
The design of the flowmeter allows for a
wide
range of sector
-specific liner materials,
electrodes and nominal diameters in accordance
with respective needs. The high
-performance
transmitter is easy to use and offers a highly
stable signal output. Maximum measuring
accuracy in applications with h
igh cellulose or
high solids content, pulsating flows and other
applications with disruptions.
Additional Information
Additional documentation on
FSM4000 is available
for download free of charge at www.abb.com/
flow.
Alternatively simply scan this code:
We reserve the right to make technical changes or
modify the contents of this document
without prior
notice. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any
responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the
subject matter and illustrations contained
therein.
Any reproduction, disclosure to third parties or utilization of its contents in whole
or in parts
is forbidden without prior written consent of ABB.
© ABB 2021 D184B140U02

Table of Contents

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ABB FSM4000 Specifications

General IconGeneral
CategoryMeasuring Instruments
ManufacturerABB
Storage Temperature-40 to 85 °C (-40 to 185 °F)
Humidity0 to 100% RH (non-condensing)
Protection ClassNEMA 4X
MountingField mounting
MaterialStainless steel, aluminum

Summary

Safety

Warnings

Structure and meaning of warning signals (DANGER, WARNING, CAUTION, NOTICE).

Intended Use

Specifies the authorized uses of the flowmeter device.

Design and Function

Measuring Principle

Explanation of how the electromagnetic flowmeter operates based on Faraday's law.

Design

Description of the flowmeter system components and device designs.

Product Identification

Transport and Storage

Transport

Safety instructions and methods for transporting flange devices of different sizes.

Installation

Installation Conditions

General guidelines for installing the device in piping systems.

Grounding

Requirements for grounding the flowmeter sensor for safety and measurement accuracy.

Installing the Sensor

Step-by-step instructions for installing the flowmeter sensor.

Torque Information

Flange and Wafer Type Devices

Tightening torque values for flange and wafer type devices based on diameter and pressure.

Grounding

General Information on Grounding

General information and methods for grounding the device.

Electrical Connections

Preparing and Routing the Signal and Magnetic Coil Cable

Steps for preparing and routing cables for SE21 and SE21F sensors.

Connecting the Sensor

How to connect signal and magnetic coil cables to the sensor terminal boxes.

Terminal Assignment

Standard terminal assignments for the S4 transmitter and sensor connections.

Digital Communication

Details on HART and PROFIBUS PA protocols for device communication.

PROFIBUS PA® / FOUNDATION Fieldbus®

Digital communication for PROFIBUS PA/FF and bus termination methods.

Commissioning

Checks Before Commissioning

Essential checks before powering up and commissioning the device.

Device Configuration

Parameters to check and set during on-site configuration for optimal operation.

Easy Set-up, for Uncomplicated Parameterization

A simplified procedure for quick and convenient transmitter setup.

Commissioning of PROFIBUS PA® Devices

Steps for commissioning PROFIBUS PA devices, including address setup.

Operation

Data Entry

Procedures for entering and modifying device parameters using controls or magnet.

Additional Information Regarding Use of Enhanced Diagnostic Functions

Determining the Coil Alternating Current or Coil Alternating Voltage

How to measure coil AC current and voltage for fault detection.

Determining the Coil DC Resistance

How to measure coil DC resistance to detect shorts or other circuit issues.

Determining the Coil Temperature

How coil temperature is measured indirectly and factors affecting it.

Determining the Insulation Resistance for the Coil

How to measure coil insulation resistance to detect dampness or connection box issues.

Determining the E1 and E2 Electrode AC Voltage

Measuring electrode AC voltages to determine electrode balance.

Determining the Electrode Balance

Calculating electrode balance to detect distorted flow or installation issues.

Recommended Settings for Diagnosis Limit Values

Electrode Voltage

Recommended minimum and maximum values for electrode voltage diagnosis.

Coil Current

Recommended diagnosis limit values for coil current based on fingerprint.

Coil Voltage

Recommended diagnosis limit values for coil voltage based on medium temperature.

Coil Resistance

Recommended diagnosis limit values for coil resistance based on medium temperature.

Diagnostic Warning and Error Messages

Error Registers for Diagnostic Values

Structure and designation of error registers for various diagnostic parameters.

Additional Information Regarding Use of Enhanced Diagnostic Functions

Readjusting the Coil Temperature

Procedure for readjusting coil temperature, including cable length and reference resistance.

Diagnosis / Error Messages

Overview of Error States and Alarms

Summary of error codes, their indicators, and related outputs.

Error Messages During Operation and With Data Entry

Explanations of error codes, their causes, and corrective actions.

Warning Messages During Operation

List of warning messages, their causes, and recommended corrective actions.

Maintenance / Repair

Safety Instructions

Safety precautions during maintenance and repair activities, including electrical and static discharge hazards.

Spare Parts List

Specification

Transmitter Specifications

Specifications for transmitter including measuring range, conductivity, power supply, and vibration.

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