AKYAPAK AHS User Manual (English)

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A: Akçalar Sanayi Bölgesi Sanayi Cad.

No: 8/A 16225 Akçalar BURSA / TURKEY

T: +90 224 280 75 00

F: +90 224 280 75 01

E: info@akyapak.com.tr

W: akyapak.com.tr

Page: 1/94

AKYAPAK-AHS-UserManual-2019.03.11

AHS

4 ROLLS HYDRAULIC PLATE BENDING MACHINE

OPERATION AND MAINTENANCE MANUAL

AKYAPAK ULUSLARARASI DIŞ TİCARET MAKİNA SANAYİ TİCARET A.Ş.

Table of Contents2
T: +90 224 280 75 00 E: Info@Akyapak.com.tr Page2
Introduction5
Life Cycle5
General Information7
Technical Specifications7
Technical Specifications8
Product Introduction9
Description, Usage Areas and Conditions of the Machine10
Safety Warnings11
Safety Factors11
Possible Risks on the Machine12
Risk of Damage12
Machine Functions13
Proper Operation of the Machine13
Improper Operation of the Machine14
Proper Operator14
Protection of Operator15
Safety Factors in the Machine Installation15
Safety Precautions15
Check These Safety Precautions15
Checking of Maintenance Points16
Safety Features16
Safety Precautions Check List18
Warnings19
General Information20
Manufacturer Information20
Important Safety Precautions22
Safety22
Safety Information22
Operating Area Safety23
Machine Safety Information25
General Precautions26
Safety of the Employees Working on the Machine26
Personal Protection Equipment26
Warnings on Operation27
Storage27
Transportation28
Checks to be Done in the Delivery of the Machine28
Safe Transportation of the Machine28
A: Akçalar Sanayi Bölgesi Sanayi Cad28
Horizontal Adjustment28
Application29
Maintenance and Inspection30
Procedure for Isolation of the Machine30
Safety During Maintenance30
Prevention of Accidents31
Points to be Considered in Daily Operation33
Section II Installation of the Machine34
General Information on the Installation of the Machine35
Installation Instructions Transportation35
Transportation and Placement of the Machine35
Caution35
Removel of Package36
Placement Plan of the Machine36
Installation Information38
Pre-Inspections39
Safety Rope39
Electrical Connection40
Filling of Oil Reservoir41
Inspection of Electric Motor Rotation Direction42
For 380/400/415V (Other Voltages)42
Recommended Grease Chart44
Machine Operation45
Up and down Movements of Side Rolls45
Up and down Movements of Lower Roll45
Buttons47
Usage and Functions of the Buttons47
Adjustment of Internal Pressure48
Material Quality49
Placing the Material49
Bending Operations50
Barrel Error53
Barrel53
Reverse Barrel Error54
Cylinder Error54
Ovalness Error55
Bending Error55
Wrong Axis Error55
A: Akçalar Sanayi Bölgesi Sanayi Cad55
Layout of Conical Angles56
You Shall Use Half of the Capacity of the Machine56
Calibration56
Operation Procedure56
Preparing the Machine to Conical Bending57
Placing the Material57
Adjustment of Evenness of Side Rolls63
Adjustment of Evenness of Lower Roll65
Maintenance65
Preventive Maintenance65
Regular Lubrication and Checking of Oil Level66
Regular Cleaning66
Inspection of Wearable Parts66
Repair66
Lubrication of the Reducer66
Return Filter67
Part Lists68
Body69
Lower Roll69
Upper Roll72
Side Roll74
Section VI Ahs Maintenance and Service Manual76
End of Workday Maintenance77
Noise Emission Rate78
General Safety Information78
Recommendations for a Fault Condition81
Reducer Faults and Maintenance Throughout the Machine87
Intervention to Reducers87
Operation87
Maintenance87
Lubrication87
Warranty Conditions87
Oil Types90
Troubleshooting Guide for Reducers91

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AKYAPAK AHS Specifications

General

Brand	AKYAPAK
Model	AHS
Category	Cutter
Language	English

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