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Model | UB25 |
---|---|
Category | Welding System |
Max. Welding Thickness | 2.5 mm |
Max. Welding Width | 250 mm |
Power Supply | 220V, 50/60Hz |
Provides an overview of the UB25 Linear DC Welding Control and its features.
Details the UB25 front panel, controls, indicators, and rear panel connections.
Explains the LCD screens, menu screens, data screens, and operational states.
Describes the front panel controls and indicators like LCD, keypad, and selector keys.
Details the emergency stop switch functionality and 24V jumpers.
Lists related publications for further information.
Covers space requirements, utilities, and installation considerations.
Provides instructions for unpacking the equipment and verifying contents.
Explains how to make electrical and data connections on the rear panel.
Details manual and air-actuated weld head connections and setup.
Introduces welding and monitoring functions for accurate and consistent welds.
Explains weld schedules, definition, sequence timing, and applications.
Describes current, voltage, and power feedback modes for weld schedules.
Covers weld monitor features like APC, energy limits, and pre-weld checks.
Outlines how to operate the Power Supply, including setup and programming.
Guides through pre-operational checks and initial setup instructions.
Details how to program single-pulse, upslope/downslope, and dual-pulse schedules.
Explains how to program the weld monitor settings and limits.
Provides instructions for programming Active Part Conditioning features.
Covers general operator safety, manual, and automated welding operations.
Introduces the setup software and its flexibility in configuring the system.
Explains how to navigate and use the main menu and setup menus.
Covers settings for display contrast, buzzer loudness, and cycle buzzers.
Details system settings for waveform check, lockout, debounce, and switches.
Explains PID test weld setup, including do test weld options and ignore first/last.
Describes how to program relay activation and timing for various conditions.
Covers functions like copying schedules and resetting defaults.
Details communication settings, ID number, and baud rate for data transfer.
Outlines general operator safety precautions.
Specifies operator maintenance requirements, primarily calibration.
Provides guidance on troubleshooting common problems and alarm messages.
Introduces the calibration process and required equipment.
Details the setup of calibration equipment.
Provides step-by-step instructions for performing calibration.
Lists general technical specifications for the UB25 power supply.
Details the physical dimensions and weight of the unit.
Specifies operating ambient air temperature and humidity ranges.
Describes input/output signals, connectors, and communication interfaces.
Notes that firmware is subject to change without notice.
Introduces the electrical and data connectors on the rear panel.
Details the voltage sense input connector specifications and pinout.
Explains the RS-485 connectors, pinout, and specifications.
Details the RS-232 connector specifications and pinout.
Describes the I/O Signal Interface A connector and its specifications.
Describes the I/O Signal Interface B connector and its specifications.
Details the air valve driver connector specifications.
Provides specifications for the firing switch connector.
Details the foot switch connector specifications.
Explains the AC input power connection and specifications.
Describes the weld terminals and their specifications.
Explains the fundamental parameters of resistance welding.
Illustrates how heat, time, and force interact in welding.
Guides on selecting appropriate electrode materials for different applications.
Provides information on electrode maintenance and cleaning.
Outlines the procedure for developing effective weld schedules.
Describes methods for testing weld strength.
Explains how to create weld strength profiles for parameter optimization.
Introduces defining optimum resistance welding processes and key considerations.
Discusses material properties and their impact on welding.
Details material properties like resistivity, melting point, and hardness.
Explains fundamental principles of resistance welding, including resistance types.
Defines basic welding profiles and energy application over time.
Outlines a systematic approach to developing welding processes.
Describes initial experiments to establish weld parameters.
Identifies common process problems related to materials and positioning.
Explains Screening Design of Experiments for parameter impact analysis.
Defines Factorial Design of Experiments for optimizing settings.
Sets criteria for successful experimental design and parameter selection.
Summarizes the importance of a methodical approach to welding process definition.
Introduces the types of messages displayed on the LCD screen.
Explains how alarm and out-of-limits messages activate relays.
Provides steps to clear alarm conditions and resume operation.
Lists and explains various LCD display messages.
Introduces relay setup and timing diagrams for different states.
Shows the timing sequence for the WELD relay state.
Displays the timing sequence for the END OF WELD relay state.
Illustrates the timing sequence for the ALARM relay state.
Details the timing sequence for OUT OF LIMITS relay conditions.
Defines repetition rate and its dependency on recharging time.