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WELD CHECKER MM-400A
Amada WELD CHECKER MM-400A User Manual
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AA0
4
OM1
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9255
8
-15
OPERA
TION
MANUAL
Original
instructions
WELD CHEC
KER
®
MM-400A
2
Table of Contents
Table of Contents
2
Special Precautions
5
Safety Precautions
5
Precautions for Handling
8
Model-Specific Function
8
Use of Printer
8
On Disposal
8
Warning Labels
9
Features
10
Packaging
12
Accessories
12
Options
12
Name and Functions of each Section
16
Front
16
Rear
17
Operation Flow
19
Installation and Connections
20
Installing the MM-400A
20
Preparations for Measurement - Connection between the MM-400A and Measurement Devices
21
Connecting the Toroidal Coil and the Voltage Detection Cable
21
Connecting the Displacement Sensor (Force/Displacement-Equipped Specification)
24
Connecting the Force Sensor (Force/Displacement-Equipped Specification)
27
When Using an External ±10 V Voltage Input (Force/Displacement-Equipped Specification)
30
When Using an External 4 to 20 Ma Current Input (Force/Displacement- Equipped Specification)
31
When Using a Shunt Resistor (Force/Displacement- Equipped Specification)
32
Basic Operation
34
Startup
34
Changing the Display Language
35
Basic Usage of the MM-400A
35
Shutdown
40
Operation Screens
41
Operation Screen Organization
41
Description of the Operation Screens
44
MENU Screen
44
MEASUREMENT Screen
46
VIEW Screen
49
WAVEFORM Screen
54
COMPARATOR Screen
58
ENVELOPE Screen
61
HISTORY Screen
77
PRINT Screen
81
USB Screen
85
ALL CYCLE Screen
96
FORCE TIMING Screen
101
BASIC SETUP Screen
104
EXTEND SETUP Screen
124
SYSTEM SETUP Screen
143
EXT INPUT/OUTPUT Screen
153
COMMUNICATION Screen
163
INTERNAL MEMORY Screen
170
SEAM WAVEFORM Screen
175
SEAM SETUP Screen
177
Measurement
182
Measuring Current (Current Flow Time)/Voltage
182
Measuring Displacement (Force/Displacement-Equipped Specification Function)
188
Measuring Force (Force/Displacement-Equipped Specification Function)
193
Measuring Current/Voltage after FORCE INITIAL
197
Continuously Measuring Displacement, Force and External Input (Force/Displacement-Equipped Specification Function)
203
Interface
205
Connection Diagram of the External I/O Signals
205
Input Connector
205
Output Connector (D-Sub, 37-Pin, Female)
206
Description of the External I/O Signals
207
Input Connector (D-Sub, 25-Pin, Female)
207
Output Connector (D-Sub, 37-Pin, Female)
209
Connection of Input Signals
211
Connection with Device Having a Contact Input (When Using Internal Power Supply)
211
Connection with Device Featuring PNP Current Output (When Using External Power Supply)
212
Connection with Device Featuring NPN Open Collector Output (When Using External Power Supply)
212
Interface of Other Connectors
213
Displacement Sensor Connector
213
Displacement Connector (Mitutoyo, Ono Sokki, KEYENCE, HEIDENHAIN, 10-Pin)
213
Force Sensor Connector
213
Multiconnector
214
Communication Connector (RS-232C/485)
214
Timing Chart
215
Schedule Number Selection
215
CURR Operation
216
Internal Processing Time
218
Judgment Output
219
Single-Directional Communication, Single-Directional Communication Time of Measured Value
220
Bi-Directional Communication after Measurement
221
Data Communication
222
Data Transfer
222
Configuration
223
Rs-232C
223
Ethernet
224
Communication Protocol (Single-Directional Communication)
228
Communication Protocol (Bi-Directional Communication)
243
Code Table of Communication and USB Data
288
Error List and Maintenance
296
Troubleshooting
296
Replacing the Battery
302
Necessary Items
302
Maintenance Parts
302
Replacement Procedure
302
Replacing the Fuse
305
Maintenance Parts
305
Replacement Procedure
305
Specifications
306
Measurement Specification
306
Specification of the MM-400A
311
Calibration
312
Outline Drawing
313
Displacement Sensor
314
LG200-110 Type, Mitutoyo
314
Type, Mitutoyo (Discontinued)
315
LG100-125 Type, Mitutoyo
316
GT2-P12 Type, KEYENCE
317
ST1278 Type, HEIDENHAIN
318
Schedule Data Table
319
Index
327
5
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Amada WELD CHECKER MM-400A Specifications
General
Brand
Amada
Model
WELD CHECKER MM-400A
Category
Welding System
Language
English
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