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Amada WELD CHECKER MM-400A User Manual

Amada WELD CHECKER MM-400A
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AA04OM119255 8-15
OPERATION MANUAL
Original instructions
WELD CHECKER
®
MM-400A

Table of Contents

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Amada WELD CHECKER MM-400A Specifications

General IconGeneral
BrandAmada
ModelWELD CHECKER MM-400A
CategoryWelding System
LanguageEnglish

Summary

OPERATION MANUAL

WELD CHECKER® MM-400A

Product identification and title.

1. Special Precautions

(1) Safety Precautions

Critical safety guidelines to prevent injury and equipment damage.

(2) Precautions for Handling

Guidelines for selecting installation locations and handling the instrument.

(3) Model-Specific Function

Details on which product models support specific functionalities.

(6) Warning Labels

Information on warning labels pasted on the instrument for safe use.

2. Features

3. Packaging

(1) Accessories

List of standard accessories included with the product package.

4. Name and Functions of Each Section

(1) Front

Description of the controls and indicators on the front panel of the instrument.

(2) Rear

Identification and function of connectors and controls on the rear panel.

5. Operation Flow

6. Installation and Connections

(1) Installing the MM-400A

Procedures for safely placing and connecting the power cable to the MM-400A unit.

(2) Preparations for Measurement – Connection between the MM-400A and Measurement Devices

Steps to connect toroidal coils and voltage detection cables to the rear panel.

b.Connecting the Displacement Sensor (Force/displacement-equipped specification)

Instructions for connecting recommended displacement sensors to DISPLACEMENT connectors.

c. Connecting the Force Sensor (Force/displacement-equipped specification)

Guidance on connecting force sensors or current/force sensors to specific connectors.

7. Basic Operation

(1) Startup

Steps to power on the MM-400A and navigate to the initial measurement screens.

(2) Changing the Display Language

Procedure to select the desired language for the on-screen display.

8. Operation Screens

(1) Operation Screen Organization

Overview of how the MM-400A's operation screens are structured and navigated.

a. MENU Screen

Description of the main menu screen, allowing access to various functions.

b. MEASUREMENT Screen

Details on displaying up to 10 measured values simultaneously in different modes.

c. VIEW Screen

Instructions for selecting measurement items and configuring display settings.

d. WAVEFORM Screen

Information on displaying and analyzing waveforms, including scaling and cursors.

e. COMPARATOR Screen

How to set upper and lower limits for measurement items for OK/NG judgment.

f. ENVELOPE Screen

Functionality for creating an envelope waveform for OK/NG judgment based on reference data.

g. HISTORY Screen

Displaying and managing past measurement data, including saving and loading.

h. PRINT Screen

Options for printing measured values, waveforms, and history data.

i. USB Screen

Procedures for reading from and writing data to a USB memory device.

j. ALL CYCLE Screen

Analysis of current flow and force/external input results per half cycle or millisecond.

k. FORCE TIMING Screen

Checking the timing of force and current signals during welding operations.

l. BASIC SETUP Screen

Configuration of schedule name, trigger, time, and current/voltage ranges.

l-1. BASIC SETUP (1) Screen

Configuration of schedule name, trigger, time, and current/voltage ranges.

m. EXTEND SETUP Screen

Setting parameters for displacement measurement, including output levels and delay times.

m-1. EXTEND SETUP (1) Screen: DISPLACEMENT (1/3)

Setting parameters for displacement measurement, including output levels and delay times.

9. Measurement

(1) Measuring Current (Current Flow Time)/Voltage

Procedure for measuring current and voltage using the toroidal coil and voltage detection cable.

(2) Measuring Displacement (Force/displacement-equipped specification function)

Steps to connect and measure displacement using a connected displacement sensor.

(3) Measuring Force (Force/displacement-equipped specification function)

Instructions for connecting force sensors and performing force measurements.

(4) Measuring Current/Voltage after FORCE INITIAL

Procedure for measuring current and voltage after setting the force initial measurement.

10. Interface

(1) Connection Diagram of the External I/O Signals

Pinout and connection diagrams for external I/O signals.

(4) Interface of Other Connectors

Details on connectors for displacement sensors, force sensors, and communication.

11. Timing Chart

(1) Schedule Number Selection

Explanation of how schedule numbers are selected and established using external input signals.

(2) NO CURR Operation

Functionality and timing for the "no current" judgment using the NO CURR signal.

(4) Judgment Output

How judgment results (GOOD, NG) are output via external terminals after measurement.

12. Data Communication

(1) Data Transfer

Overview of transferring monitoring data to a PC and writing schedule settings.

(2) Configuration

Setup procedures for RS-232C, RS-485, and Ethernet communication.

(3) Communication Protocol (Single-Directional Communication)

Details on one-way data transmission based on settings.

(4) Communication Protocol (Bi-Directional Communication)

Procedures and restrictions for two-way data communication with the host computer.

13. Error List and Maintenance

(1) Troubleshooting

Guide to identifying and resolving error codes displayed by the MM-400A.

(2) Replacing the Battery

Step-by-step procedure for replacing the internal lithium battery for memory backup.

(3) Replacing the Fuse

Instructions for safely replacing a blown fuse in the AC inlet.

14. Specifications

(1) Measurement Specification

Detailed specifications for current, voltage, force, displacement, and conduction angle measurements.

(2) Specification of the MM-400A

General technical specifications of the MM-400A instrument, including operating environment.

15. Calibration

16. Outline Drawing

(1) MM-400A

Dimensional drawings of the MM-400A unit.

(2) Displacement Sensor

Outline drawings and dimensions for various displacement sensors.

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