Home
Atlas Copco
Cutter
DC 200
Atlas Copco DC 200 User Manual
4
of 1
of 1 rating
80 pages
Give review
Manual
Specs
To Next Page
To Next Page
Loading...
Safety and operating instructions
T
ransverse Drum Cutters
DC 200
DC 400
DC 600
DC 1000
DC 1200
DC 2000
DC 2100
DC 2900
V
alid from serial number
DEQ161
1
15
DEQ140244
DEQ140245
DEQ140246
DEQ161
163
DEQ132047
DEQ140172
DEQ161
168
DC
200, 400, 600, 1000, 1200, 2000, 2100, 2900
© Construction T
ools GmbH | 3390 5192 01 | 2016-12-01
Original instructions
2
Table of Contents
Table of Contents
3
Introduction
7
About These Safety and Operating Instructions
7
Safety Instructions
8
Signal Words
8
Qualification
9
Intended Use
9
Use Other than Intended
9
Protective Equipment
10
Carrier, Precautions
10
Transport, Precautions
10
Hydraulic Installation, Precautions
11
Media/Consumables, Precautions
11
Explosion and Fire, Precautions
12
Electrical Shock, Precautions
12
Falling Stones, Precautions
12
Emissions, Precautions
13
Handling Machines, Precautions
13
Repair, Precautions
14
Maintenance Works Not Allowed by Atlas Copco
14
Changes to the Hydraulic Attachment, Precautions
14
Environmental Pollution, Precautions
15
Overview
16
Equipment Description
16
Function
16
Modules
16
Signs / Labels
18
Name Plate
18
Labels
19
Applications
19
Working Area and Hazardous Area
19
Removing the Packaging
20
Scope of Delivery
20
Standard Round Attack Picks
21
Transport
22
Transport Using a Crane
22
Transport Using a Forklift Truck
23
Transport Using a Truck
23
Installation
24
Media/Consumables
24
Mineral Hydraulic Oil
24
Non-Mineral Hydraulic Oil
24
Gear Oil
24
Preconditions for the Carrier
24
Preconditions for Adapter Plate
25
Manufacturing the Adapter Plate
25
Attaching the Hydraulic Attachment to the Carrier
26
Mechanical Mounting Aspects
26
First Installation
27
Making the Hydraulic Connections
28
Mechanical Mounting Aspects
29
Removing the Hydraulic Attachment from the Carrier
30
Operation
31
Preparations before Starting
32
Commissioning
33
Checks During Commissioning
33
Switching the Transverse Drum Cutter on and off
33
Functional Test
33
Correct Operation
34
Prohibited Operation
35
Cylinder End Positions
35
Moving the Carrier
35
Lifting/Transporting
35
Impacting/Chopping
36
Activities after Use
36
Turning the Transverse Drum Cutter
36
Maintenance
38
Maintenance Works Not Allowed by Atlas Copco
39
Maintenance Schedule
40
Depressurising the Hydraulic System
41
Cleaning
41
Checking Bolted Connections
41
Checking the Hydraulic Attachment and Adapter Plate for Cracks
42
Checking the Adapter Plate Bolts for Wear
42
Change Gear Oil
42
Oil Change Intervals
42
Preparation
42
Drain off Gear Oil
42
Fill up Gear Oil
43
Check the Round Attack Picks
44
Replace Round Attack Picks
44
Replace Round Attack Pick with Knock on Retainer
45
Replace Round Attack Pick with Retaining Sleeve
46
Replace Round Attack Picks with Quick Snap Retainer
47
Replace Round Attack Picks with Retaining Ring
48
Replace Cutter Drums
49
Disassemble Cutter Drums
49
Assemble Cutter Drums
50
Assemble and Disassemble Rotatable Upper Part
52
Disassemble Rotatable Upper Part
52
Assemble Rotatable Upper Part
52
Checking Hydraulic Lines
53
Checking and Cleaning the Hydraulic Oil Filter of the Carrier
53
Replace Hydraulic Hoses
54
Actions Following Maintenance
54
Bolt Connections/ Tightening Torques
55
Troubleshooting
57
Faults Table
57
Cutter Drums Do Not Turn / Are Blocked
58
Cutter Drums Turn too Slowly
58
Transverse Drum Cutter Stops Moving with Light Pressure
58
Unusual Oscillation of the Cutter Drums
59
Round Attack Picks Do Not Turn
59
Unusually Loud Gear Noise
59
Unusually Loud Noise from the Hydraulic Motor
59
Overpressure Cover for the Hydraulic Motor Deformed, Oil Leak on Sealing Surface, Oil Leak at the Pressure Limiting Valve
60
Behaviour Following Fault Elimination
60
Repair
61
Sending in the Hydraulic Attachment for Repairs
61
Storage
62
Transverse Drum Cutter
62
Short Storage
62
Long Storage
62
Cutter Drums
62
Round Attack Picks
62
Disposal
63
Transverse Drum Cutter
63
Hydraulic Hoses
63
Hydraulic Oil
63
Gear Oil
63
Technical Specifications
64
Appendix
66
Hydraulic Installation Version 1 for Hydraulic Hammer
66
Hydraulic Installation Version 2 for Hydraulic Shear Systems
67
Hydraulic Settings DC 200
68
Hydraulic Settings DC 400
69
Hydraulic Settings DC 600
70
Hydraulic Settings DC 1000
71
Hydraulic Settings DC 1200
72
Hydraulic Settings DC 2000
73
Hydraulic Settings DC 2100
74
Hydraulic Settings DC 2900
75
EC Declaration of Conformity (EC Directive 2006/42/EC)
76
4
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the Atlas Copco DC 200 and is the answer not in the manual?
Ask a question
Atlas Copco DC 200 Specifications
General
Brand
Atlas Copco
Model
DC 200
Category
Cutter
Language
English
To Next PageTo Next Page
Need help?
General