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Bredal F4 User Manual

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F4
OPERATING INSTRUCTIONS
SIMPLE
PRECISE
RELIABLE

Table of Contents

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Bredal F4 Specifications

General IconGeneral
BrandBredal
ModelF4
CategoryFarm Equipment
LanguageEnglish

Summary

EU DECLARATION OF CONFORMITY

Manufacturer Identification

Identifies the manufacturer of the spreader.

BREDAL Type F4 Serial Number

Mentions the serial number for the BREDAL Type F4.

Spreader Master Data Plate

Rating Plate Information

Describes the information found on the spreader's rating plate.

Weighing Setup Parameters

Section for entering weighing calibration figures and zero load value.

Application Rate Setup

Section for entering application rate and volume per impulse.

Foreword and ISOBUS Terminal

Introduction to Bredal F4 Spreader

General introduction to the Bredal F4 spreader and its purpose.

ISOBUS Terminal Integration

Explains ISOBUS terminal interaction and software requirements.

SAFETY

Operational Safety Distances

Details safety distances and precautions when operating the spreader.

Traffic Safety Checks

Outlines essential checks for safe road transport of the spreader.

Connecting the Spreader to the Tractor

Mounting and Connection Instructions

Instructions for correctly mounting and connecting the spreader to the tractor.

Spreading Disc Height

Specifies the recommended height of spreading discs above crops.

Hydraulic Hose Connections

Details hydraulic hose connections for spreader operation.

Initial Installation: Müller ISOBUS Terminal

Müller Terminal Setup for Spreader Control

Describes initial setup for Müller ISOBUS terminals for spreader control.

Initiating Spreader Operation

Steps to initiate spreader operation after terminal installation.

Terminal Settings: Language, Contrast, Units

Accessing Terminal Settings

Instructions to access and modify terminal settings.

Navigating to Terminal Menu

Step to navigate to the terminal settings menu.

Selecting Language Option

How to select the language option in the terminal menu.

Initial Setup: Existing Tractor Terminal

ISOBUS Terminal for Section Control

Explains entering section location, length, and tractor-mounted spreader use.

Recommended Section Control Distances

Provides recommended distances for section control setup.

Moving Spreader Display Between Terminals

Transferring Program Display

Instructions for transferring the Bredal program display between terminals.

Initiating Display Transfer

Steps to initiate the process of moving the display.

Bredal Program Icon Descriptions

Home Screen Icon

Icon function for returning to the main screen.

Operating Page Icon

Icon function for accessing the main operating screen.

Application Start/Stop Icon

Icon function for controlling the application process.

More Bredal Program Icon Descriptions

Manual Section Control Icons

Icon function for manually closing a section on the left.

Spreading Volume Adjustment Icons

Icon function for increasing spreading volume.

Warning and Alarm Indicator

Icon indicating a warning or alarm condition.

Configurable Alarms Setup

Setting Up Alarms

Explains setting up alarms for low hopper, PTO speed, etc.

Accessing Alarm Configuration Menu

Steps to access alarm configuration.

Selecting Alarm Configurations

Step to navigate to the alarm configuration menu.

Alarm Configuration Examples

Setting Residual Alarms

Example of setting the residual alarm.

Setting Alarm Trigger Levels

How to set the trigger level for the residual alarm.

Menu for Entering Application Parameters

Required Parameters Before Application

Lists required parameters before application begins.

Entering the Application Rate

Instructions for inputting the desired application rate.

Setting Application Parameters

Entering the Working Width

How to enter the working width for spreading.

Entering the Scale Position (Rear Door)

Instructions for setting the rear door opening (scale position).

Downshute and Density Settings

Entering the Downshute Position

Details on setting the downshute position (automatic or manual).

Downshute Control Reset Note

Note on automatic downshute control reset.

Setting Spreader Parameters

Downshute Position for Field Spreading

Steps for setting the downshute position for field spreading.

Entering Fertilizer Density

Instructions for inputting the fertilizer's bulk density.

Flow Factor Settings

Entering the Flow Factor

How to set the flow factor for spreading.

Operation Screen Overview

Operation Screen Display

Overview of the operation screen's functions and display elements.

Accessing the Operation Screen

How to navigate to the operation screen.

Operation Screen Details

PTO RPM Indicator Colors

Explains PTO RPM status indicators (color codes).

Driving-Dependent Application Control

Function of the start/stop button for driving-dependent application.

Operation Screen: Hydraulic Spreading Discs

Spreading Disc Start/Stop Function

Function of the start/stop button for spreading discs.

Current Spreading Disc Speed

Indicates current speed of the spreading discs.

Setting Field and Headland Spreading Speeds

How to set speeds for field and headland spreading.

User Setup of Operation Screen

Customizing the Operation Screen

Overview of user-customizable operation screen settings.

Accessing User Interface Settings

Steps to access user interface settings.

Fast Emptying Procedure

Accessing Fast Emptying Menu

How to access the fast emptying function.

Initiating Fast Emptying

Initiates the fast emptying process.

Weighing Menu and Dynamic Weighing

Accessing the Weighing Menu

How to access the weighing menu.

Activating/Deactivating Dynamic Weighing

Instructions for enabling or disabling dynamic weighing.

Accessing Machine Settings

Step to access machine settings.

Trip Counters Functionality

Understanding Trip Counters

Explains the function and use of trip counters.

Selecting and Activating Trip Counters

How to select and activate trip counters.

Trip Counters Display and Options

Active Trip Counter Display

Displays active trip counter information on the operation screen.

Counter Menu Options (Subtotal/Total)

Options for viewing counter data (subtotal/total).

Implement Parameters Setup

Adjustable Implement Parameters

Lists parameters adjustable in the implement settings menu.

Accessing Implement Parameters

Steps to access implement parameters.

Selecting Speed Source

Options for selecting the speed source for the spreader.

Headland and Dynamic Weighing Parameters

Headland Volume Reduction Settings

Setting volume reduction for headland spreading.

Dynamic Weighing Activation/Deactivation

Function to enable or disable dynamic weighing.

Spreading Disc RPM Settings

Setting the desired RPM for spreading discs.

Calibrations Menu

Required Calibration Settings

Introduction to calibration settings required for spreader function.

Volume Per Impulse Calibration

Calibration for application rate based on volume per impulse.

Hydraulic and Safety Calibration

Hydraulic Calibration Procedure

Procedure for calibrating the spreader's hydraulic system.

Calibration Safety Warning

Critical safety warning before starting calibration.

Load Cell Calibration: Zeroing

Zeroing the Load Cells

Steps to zero the load cells when the spreader is empty.

Horizontal Position for Tare Weight

Important condition for setting tare weight.

Load Cell Calibration: Adjustment

Calibrating the Load Cells

Procedure for recalibrating the load cells for accurate weight.

Adjusting Calibration Figure

Guide on adjusting the calibration figure for load cells.

Load Cell Calibration: New Calibration

Performing New Load Cell Calibration

Process for performing a new calibration of the load cells.

Prerequisites for New Calibration

Prerequisites for initiating a new calibration.

TC-Implement Offsets Setup

TC-Implement Offsets for Headland Turns

Setting distances for automatic start/stop in headland turns.

Accessing Machine Settings

Step to access machine settings menu.

Adjusting TC-Implement Offsets

Selecting TC-Implement Offsets Menu

Navigating to the TC-implement offsets menu.

Modifying Offset Values

How to modify the offset values.

Testing Input and Output

Testing Spreader Inputs

Procedure for testing spreader inputs and sensor signals.

Input Signal Overview

Overview of input signals displayed during testing.

Checking Load Cell Inputs

How to check load cell input values.

Testing Spreader Outputs

Testing Spreader Outputs

Procedure for testing spreader outputs and actuators.

Output Testing Safety Warning

Critical safety warning before testing outputs.

Reloading Factory Settings

Restoring Original Factory Settings

Function to restore original factory settings.

Initiating Factory Settings Reload

Steps to initiate the factory settings reload.

Fertiliser Quality Considerations

Importance of Fertiliser Quality

Importance of fertilizer quality for spreading performance.

Fertilizer Quality Impact on Spreading

How fertilizer characteristics impact spreading results.

Maximum Spreading Capacity

Recommended Maximum Spreading Rate

Recommendation regarding maximum spreading rate per minute.

Spreading Tests for High Volumes

Advice on performing spreading tests for higher volumes.

Settings for Various Fertilizer Types

Downloading Fertilizer-Specific Settings

How to obtain fertilizer-specific settings from the website.

Accessing Bredal Spread Charts

Steps to find spreading charts on the Bredal website.

Applying Recommended Settings

Guidance on applying recommended settings from spread charts.

Fertiliser Spreading Test Procedure

Importance of Field Spreading Tests

Importance and procedure for performing a spreading test.

Factors for Fertilizer Spreading Tests

Key factors to consider during a spreading test.

Fertiliser Spreading Test Corrections

Correcting Excess Fertilizer Between Tracks

How to correct excess fertilizer between tracks.

Correcting Excess Fertilizer Behind Spreader

How to correct excess fertilizer behind the spreader.

Headland Spreading Pattern Check

Procedure for checking headland spreading patterns.

Manual Headland Engaging/Disengaging

Manual Headland Operation

Instructions for manual engagement/disengagement in headland.

General Rules for Manual Headland

Basic rules for manual headland operation.

Calibration Kit Usage

Measuring Fertilizer Density with Kit

Instructions for using the calibration kit to measure density.

Verifying/Adjusting Calibration Kit Scale

Procedure for verifying or adjusting the calibration kit scale.

Late Application Equipment Setup

Introduction to Late Application Equipment

Introduction to late application equipment.

Recommended Settings for Late Application

Recommended settings adjustments for late application.

Late Application Settings Example

Practical example of applying late application settings.

Troubleshooting Common Faults

Troubleshooting 'Rate Off Target' Error

Troubleshooting error message for incorrect application rate.

Causes for 'Rate Off Target' with Running Belts

Potential causes for 'rate off target' when floor belts are running.

Causes for Floor Belt Stoppage

Common causes for floor belts stopping operation.

Troubleshooting Actuator and Sensor Issues

Troubleshooting Blocked Actuators

Troubleshooting when an actuator is blocked.

Checking the Gearbox Sensor

Procedure for testing and troubleshooting the gearbox sensor.

Downshute Position Basic Settings

Importance of Correct Downshute Settings

Importance of correct downshute basic settings for spreading.

Checking Downshute Centring

Steps to check and ensure downshutes are centered.

Downshute Centring Adjustment

Disassembling Downshutes for Adjustment

Steps for disassembling downshutes for adjustment.

Verifying Downshute Centring Over Discs

Method to verify downshute centering over discs.

Downshute Shield Adjustment

Adjusting the Shield for Centring

Procedure for adjusting the shield for downshute centering.

Reassembling Downshutes After Adjustment

Steps for reassembling downshutes after adjustment.

Downshute Scale Adjustment

Procedure for Correct Downshute Positioning

Guide for ensuring correct downshute positioning.

Setting Working Width for Scale Adjustment

Setting specific working width for downshute scale adjustment.

Floor Belt Adjustment

Tightening Floor Belts

When and how to tighten floor belts if they are sliding.

Correcting Floor Belt Misalignment

How to correct belt misalignment.

Rear Door Setting Check

Importance of Rear Door Settings

Importance of correct rear door settings for proper application.

Setting Rear Door Scale for Check

Setting the rear door scale to 200 for checking.

Lubrication Points and Intervals

50-Hour Lubrication Points

Lubrication points and intervals for 50 hours of operation.

PTO Shaft Lubrication

Specific lubrication task for the PTO shaft.

100-Hour Lubrication Points

Lubrication points and intervals for 100 hours of operation.

Lubrication at 200 Hours

200-Hour Lubrication Points

Lubrication points and intervals for 200 hours of operation.

Tightening Device Lubrication

Lubrication point for the tightening device.

Spread Unit Maintenance and Lubrication

V-Belt Tightness Check

How to check and adjust V-belt tension.

Headland Gear Function Check

How to check the function of the headland gear.

Headland Gear Lubrication and Adjustment

Headland Gear Lubrication and Adjustment

Lubrication and adjustment procedures for the headland gear.

Headland Gear V-Belt Tension Adjustment

Specific adjustment for the headland gear V-belt tension.

Gear for Floor Belt Operation

Floor Belt Gearboxes

Information about the gearboxes for floor belt operation.

Manual Floor Belt Operation Valves

Manual operation controls for the floor belts.

Other Maintenance and Cleaning Procedures

Washing and Storage Guidelines

Guidelines for washing and preparing the spreader for storage.

Hydraulic Oil Filter Maintenance

Information on the hydraulic oil filter and its replacement.

Spreading System Cleaning

Checks for cleaning and maintaining the spreading system.

Replacing V-Belts on SPC4500-1

Dismantling Headland Gear Bearings

Steps to dismantle bearings for V-belt replacement.

Removing Shifter Shaft

Removing the shifter shaft after dismantling bearings.

V-Belt Removal and Tightener Disassembly

Removing Headland Gear V-Belts

Removing V-belts from the headland gear.

Disassembling Belt Tightener Spring

Removing the belt tightener spring.

V-Belt Replacement Procedure

Winding Belt Around Pulley 1

Step 1: Winding the new belt around the first pulley.

Guiding Belt Around Pulley 2

Step 2: Guiding the belt around subsequent pulleys.

Installing and Tightening New V-Belts

Inserting Belt Tighteners

Installing belt tighteners.

Adjusting Belt Tightener Spring Tension

Adjusting the spring tension for the belt tightener.

Attaching Belts and Tightener Screw

Attaching Lower Headland Gear V-Belts

Attaching the lower V-belts.

Tensioning Headland Gear Belts with Clamp

Using a clamp to tension the headland gear belts.

Final V-Belt Replacement Steps

Attaching Spring to Guide

Attaching the spring to the guide.

Mounting Final Plastic Bearings

Installing the final plastic bearings.