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ROLLANT 250
Claas ROLLANT 250 User Manual
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CLAAS KGaA mbH
Postfa
ch 1163
33426 Har
sewink
el
Tel. +
49 (0)5247 1
2-0
www.claas
.com
000 299
119 5
BA ROL
LANT
240
- 250 - 254
- 255
US - 08.06 -
100 - HE
L
Printe
d in Franc
e
283
Table of Contents
Default Chapter
1
Operating Instructions
1
Table of Contents
9
1 Introduction
10
2 Contents
10
3 General Notes
13
Road Traffic
15
Ba Rollant 240 - 250 -
15
To be Observed Especially
17
Type Plate (Baler)
19
Machine Serial Number
19
Safety Precautions
21
Personal Injury May Result if These Safety Precautions Are Not Followed
23
Safety Signs
25
Transporting Baler on a Public Thoroughfare
27
Recommended Warning Lights
27
Preparing for Transport
27
4 Safety Signs
29
5 Specifications
51
CLAAS Rollant 240/250/Rollant 250/254/255 RC
53
Feeder Mechanisms
53
Wrapping Unit
54
Wheels
55
Hydraulic System
55
Required Tractor Hydraulics
55
Flow Rate of Hydraulic Oil
55
Electrical Systems
55
Weights
55
CLAAS Rollant 240/250/Rollant 250/254/255 RC
55
Dimensions of the Round Baler
56
CLAAS Rollant 240/250/Rollant 250/254/255 RC
56
Safety Features
57
6 Description and Function
59
Transmission of Power
61
Pick-Up
61
Crop Guard
61
Baffle Plate
61
Roller Crop Guard
61
Cutting Unit (ROLLANT 250/254/255 RC)
61
Rotor Backwinding Unit (ROLLANT 240/250/254/255)
62
Hydraulic Rotor Reverse Device (ROLLANT 254/255 with Control Panel)
62
Hydraulic Rotor Reverse Device from Tractor (ROLLANT 250/254/255)
62
Bale Chamber
62
Wrapping
62
Bale Discharge Ramp
63
Bale Transport
63
Storage of Round Bales
63
7 Prior to Operation
65
Check and Observe before Starting Operation
67
Attach the Baler
69
Connecting the Universal Drive Shaft to the Baler
69
Universal Drive Shaft with Taper Lock
70
Fitting the Drive Shaft with the CC Taper Lock
70
Jack Stand
70
Before You Hitch the Baler
70
Attaching to the Swinging Drawbar with a Safety Nut
71
Attaching to the Swinging Drawbar with a Counter Nut
72
Adjusting the Length of the Drawbar Fork Arms
72
Adjusting the Hitch Eye
73
Greasing the Hitch Eye
73
Connecting the Universal Drive Shaft to the Tractor (for Swinging Drawbar Hitching)
74
Shortening the Propeller Shaft
75
Attaching to the Jaw-Type Hitch with a Safety Nut (in Germany Only Permitted with Type-Approved Drawbar)
76
Attaching to the Jaw-Type Hitch with a Counter Nut
77
Adjusting the Drawbar Fork Arms
77
Adjusting the Hitch Eye
78
Set up Ball Head Coupling
78
Attaching the Universal Drive Shaft to the Tractor (for Top-Fitted Tow Jaw)
79
Electrical Systems
81
Control Box
81
Standard Operation
81
Control Terminal
81
Power Supply
82
Machines with Lighting Equipment
82
Hydraulic System
83
Hydraulic System for Standard Machines
83
Hydraulic System of CLAAS Control Terminal Models
84
Before Transporting the Baler
85
Bale Discharge Ramp
87
Installing the Bale Discharge
87
Ramp Setting to Signal Bale Ejection
91
8 Setting up the Baler
93
Pick-Up
95
Pick-Up, Transport and Work Positions
95
Adjusting the Working Height of the Pick-Up (Pick-Up Without Gauge Wheels)
95
Adjusting the Working Height of the Pick-Up (Pick-Up with Gauge Wheels)
95
Wheels ............................................................................. 5
95
Support Wheels
96
Pick-Up Crop Guard
96
Short Crop Baffle
96
Roller Crop Guard
97
Adjusting the Roller Crop Guard
98
Adjusting the Roller Crop Guard Where There Are Problems with the Bale Material Feed
99
Driving the Baler with the Roller Crop Guard
99
Blockage in the Roller Crop Guard
100
Cutting Unit (ROLLANT 250/254/255 RC)
101
Blanking Knives
101
Installing and Removing the Knives
102
Locking the Knives
102
Knife - Blanking Knife Holder (Option)
102
Hydraulic Baling Pressure Preadjustment
103
Adjusting the Baling Pressure with a Pivoting Segment
104
Spring Tension Adjustment
104
Safety Lock for the Tailgate
105
Ladder
105
(For Baling with Net Wrapping)
105
Wrapping
107
Net Wrapping
107
Inserting the Net
107
ROLLANT 240/250 with Twine and Net Wrapping (Standard)
112
ROLLANT 254/255 with Twine and Net Wrapping (Standard)
113
ROLLANT 254/255 with Twine and Net Wrapping (High Convenience)
113
Engaging the Drive for Net Wrapping
114
Disengaging the Twine Wrapping Drive
114
V-Belt Drive for Net Wrapping
114
Setting the Number of Net Wraps
115
Double Twine Wrapping
116
Twine Box
116
Threading the Twine
116
Threading the Twine ROLLANT 240/250/254/255
117
With Standard Controls
117
Threading the Twine ROLLANT 254/255 with CLAAS Control Terminal
118
Adjusting the Twine Wrap on the Outer Edges of the Bale
119
Turn in the Twine Deflector
119
Engaging the Drive for the Twine Wrapping Mechanism
119
Disengaging the Drive of the Net Wrapping Mechanism
120
Setting the Number of Twine Wraps
120
Discharging Bales Without the Bale Discharge Unit
121
Reel
123
9 Operation
127
Balers with Standard Controls (ROLLANT 240/250)
129
Automatic Twine and Net Wrapping
130
Manual Net Wrapping
131
Wrapping Ends
131
Discharging Bales
132
Bale Counter
133
Switch Position with Net Wrapping
133
Switch Position with Double Twine Wrapping
133
Manual Override of Automatic Wrapping Operation
134
Delay Time for Automatic Net Wrapping
135
Checking the Delay Time
135
Setting the Delay Time
136
Activate Manual Net Wrapping
137
Blockages
139
Cam-Type Cut-Out Clutch - Universal Drive Shaft (Optional Equipment)
139
Rotor Reverse, Manual
140
Rotor Reverse Rotation Device, Hydraulic (from Tractor) (Optional Fitting for ROLLANT 250/254/255 with Rotor and Standard Operation)
141
Cutting Unit
142
Engaging the Knives
142
Disengaging the Knives
142
Switch Position
142
Standard Operation Baling (ROLLANT 254/255)
143
Starting Operation of the Round Baler
144
Automatic Wrapping
145
Binding and Ejecting Bales
145
Laying down the Bales
146
Bale Counter
146
Round Baler with Net Wrapping
147
Round Baler with Twine and Net Wrapping
147
Round Baler with Twine Wrapping
147
Manual Overload of the Automatic Wrapping
148
Triggering Early Wrapping
148
Delaying the Wrapping Process
148
Setting the Delay Period to Automatic Net Binding
149
Cutting Device (ROTO CUT)
149
Swashing the Knives in
149
Swashing the Knives out
150
Adjusting the Volume of the Audible Warning Signal
150
10 Control Terminal
151
Baling with the High Convenience Operation (Optional for ROLLANT 254/255)
153
Control Terminal - Overview
154
Status Display
155
Setting the Type of Wrapping
156
Start Wrapping Cycle Manually
156
Delay Wrapping Cycle
156
Pick-Up up / down (Without Floating Position)
156
Pick-Up in Float Position / up
157
Engage / Disengage Knives
157
Rotor Reverse
157
Open / Close Tailgate
158
Job Data
159
Settings
163
Set Number of Wraps
163
Call up "User Settings" Submenu
164
Making User Settings
164
Setting the Delay Time until the Start of Automatic or Manual Wrapping
165
Engaging / Disengaging Automatic Tailgate Operation
166
Manual Override of Automatic Tailgate Operation
166
Recharge Pressure
167
Clean Knives
167
Select Language
168
Bale Wrapper
168
Counter
169
Daily and Overall Counter
169
Reset Maintenance Display
170
Reset Daily Counter
170
Special Counter
171
Start Special Counter
171
Correct Bale Count
172
Reset Job
172
Fault Display
173
Error Display in Text Mode
173
Switch off Warning Signal
174
Delete Fault
174
Application Example
175
11 Claas Communicator
177
Overview - CLAAS COMMUNICATOR (ROLLANT 254/255 Optional)
179
Switching on the Claas Communicator
180
Overview - Claas Communicator
181
Incremental Encoder and Keys
182
Incremental Encoder
182
Softkeys
182
Navigational Keys for the Menu
182
Main Menu
183
Application Menu
184
Work Functions
184
Information Window in the Application Menu
185
Setup Menu
185
Functions in the Settings Menu
185
Functions with Set Parameters
185
Counter Menu
186
Main Menu
186
Display Window Current Job
186
Fault Menu
187
System Information Menu
187
Operator Settings
189
Select Type of Wrapping
189
Setting the Number of Net Windings
190
Setting the Twine Length
190
Setting the Delay between End of Baling and Start of Net Wrapping
191
Setting the Automatic Opening of the Tailgate
192
Setting the Recharging of the Baling Pressure in the Hydraulic Cylinder
193
Knife Cleaning Sequence
194
Settings in the Counter Menu
195
Selecting Job Orders
195
Resetting the Work Record Counter
195
Resetting the Daily Counter
196
Resetting the Service Display
196
Fault Display
197
Main Menu »Service
199
Opening the Adjustment Menu
199
System Information Menu
200
Image Adjustment Menu
201
Setting the Contrast
201
Setting the Brightness
201
Time and Date Menu
202
Setting the Time or Date
202
Memory Management Menu
203
Administration of the Saved Projects
203
Reduce Conflicts between the Baler and the Tractor
204
Language Selection Menu
205
Setting the Language
205
Aux. Menu
206
Pre-Settings
207
Pick-Up Function
207
Pick-Up
207
Activate Cutting Unit
208
Checking the Position of the Cutting Unit
209
Standard Machines
209
Cutting Unit Active
209
Cutting Unit Deactivated
209
Recharging the Cylinder Pressure Starting with the First Bale
210
Process for Activating the Function Starting with
210
The First Bale
210
Turn Rotor Back
211
Baling and Wrapping
212
Automatic Twine Wrapping
212
Automatic Net Wrapping
213
Manual Wrapping - Twine Wrapping and Net Wrapping
214
Bale Output
215
Automatic Opening of Tailgate
215
Opening the Tailgate Manually
215
Fault in the Bale Chute
216
States of the Baler
217
Twine Wrapping Without Recharging the Pressure
217
Net Wrapping Without Recharging the Pressure
219
12 Faults and Remedies
221
Faults, Cause or Remedy
223
Twine Wrapping
223
Net Wrapping
224
13 After Using the Baler
227
Unhitching the Baler
229
Wheel Chocks
229
Parking Support
229
Control Box
230
Standard Operation
230
Control Panel (ROLLANT 254/255 Optional)
230
Claas Communicator (ROLLANT 254/255 Optional)
231
Removing the Hydraulic Hoses and Cables
231
Propeller
231
Castor Gauge Wheels (ROLLANT 250/245/255)
232
14 Maintenance
233
Important Notes on Maintenance
235
General Notes on Maintenance
235
Maintenance and Lubricant Tables
239
Maintenance Table
239
Lubricants Table
240
Drive System
241
Shearing Bolt on Main Drive (Optional for ROLLANT 240/250/254)
241
Shear Bolt Pick-Up Drive
241
Angle Drive Gearbox
242
Adjusting the Tension of the Drive Chains
243
Tightening the Pick-Up Drive Chain
244
Adjusting the Chain Tightener
244
Spring-Loaded Cylinder for Bale-Forming Roller Drive - Tailgate
245
Spring-Loaded Cylinder for the Bottom Bale-Forming Roller Drive
245
Adjusting the Spring-Loaded Cylinder for the Front Bale-Forming Roller Drive
245
Adjustment of Tension Springs
246
Adjusting the Tension Spring for the Net Roll Tightening Clamp (Adjustment Done Without Net Roll)
246
Tension Spring
246
(Adjustment Done Without Net Roll)
246
Adjusting the Tension Spring for the Net Brake
247
Adjusting the Pressure Springs for the Pressure Roller
247
Adjusting the Tightening Device for the Net Knife
247
Adjusting the Twine Tightener
248
Adjusting the Twine Knife Control
248
Lubrication System
249
Automatic Chain Lubrication
249
Mechanical Lubrication of the Central Chain
250
(Rollant 254/255 - Option)
250
Overview of the Mechanical Lubricating Pump
250
Making Adjustments to the Mechanical Lubricating Pump
250
Lubricant
251
Bearings to be Greased and Main Lubrication Installation (for ROLLANT 254/255 - Optional)
251
Automatic Central Lubrication of the Bearing
252
(Rollant 254/255 - Option)
252
Overview
252
Adjusting the Flow Rate
252
Setting the Stop on the Grease Pump
253
Filling the Grease Container
253
Cutting Unit
255
Adjusting the Height of the Cutting Knives (ROLLANT 250/254/255 RC)
255
ROLLANT 254/255 - from 75400181/74802194
255
Hydraulic Oil Filter (Machine with Filter System)
257
Bleed Valve Combination with Pressure Limiting Valve
258
Equipment
259
Fire Extinguisher (Rollant 254/255 Optional)
259
Clean the Rollers (Rollant 254/255)
259
Tyres
261
Check Tight Fit of Wheel Nuts
261
Monitoring Intervals
261
Procedure
261
Setting (Locking) the Bearing Clearance
261
Proposals for Winter Storage
263
15 Lubrication Plan
265
Lubricants and Notes
267
Connecting the Universal Drive Shaft to the Baler ............ 7
279
Hydraulic Baling Pressure Preadjustment ........................ 8
280
Switch Position with Double Twine Wrapping ..................... 9
281
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Claas ROLLANT 250 Specifications
General
Brand
Claas
Model
ROLLANT 250
Category
Lawn and Garden Equipment
Language
English
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