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Clark GEX20 - Page 229

Clark GEX20
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Group 25, Steering Column and Gear
SM 765, Nov ’06 Steering System Troubleshooting • 25-2-1
No steering
Hydraulic fluid level very low.
Air in hydraulic oil.
Steering column sections not connected properly.
Hose broken.
Hydraulic pump contaminated or defective.
Priority valve spool stuck.
Hard steering
Hydraulic fluid level low.
Air in hydraulic oil.
Steering gear contaminated or defective.
Relief valve setting too low; adjust or replace.
System leaking.
Axle load too heavy.
Lack of lubrication.
Defective steering gear.
Spring in priority valve broken.
High number of handwheel turns
Steering cylinder seal leakage.
Worn steering gear.
Steering handwheel spins freely
Air in system (cavitation).
Low oil supply.
Steering column detached from steering gear.
Defective steering gear.
Jerky steering
Steering gear malfunction because of worn parts or
contamination. Steering gear may require over-
haul.
Truck turns in wrong direction
Hydraulic lines not installed correctly.
Handwheel kickback
Check valve faulty (or not in system).
Slow steering response
Oil viscosity too high.
Contaminated or defective steering gear.
Chatter conditions
Loose mountings or linkage. Make certain all
mounting fasteners and other linkage is tight.
Pressure relief valve set too low and is out of
adjustment; adjust or replace the relief valve.
Insufficient pump flow. Check pump for leaks and
see Section 5 of this Group.
Unsatisfactory steering in either direction
Air in system due to excessive wear in steering cyl-
inder. Check for air in system. Excessive noise or
foamy condition of hydraulic fluid indicates aera-
tion. Check that air is not entering the system
through poor threads, cracked, split, or worn hoses,
bad pump seals, bad O-rings, bad gaskets, or loose
connections.
Worn cylinders result in leakage past the piston.
Overhaul (see Group 26, Section 6) or replace the
steer cylinder.
Incorrect system pressure due to worn pump.
Replace the relief valve or repair or replace the
hydraulic pump.
Noise during turns
Worn bearing(s) in steering arm; replace bearings.
Worn pin in steering knuckle; replace pin.
Worn bearings in steering knuckle; replace bear-
ings.
Steering knuckle is loose; tighten castle nut.
Section 2
Steering System Troubleshooting

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