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CompAir DELCOS XL Series - User Manual

CompAir DELCOS XL Series
80 pages
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GB
ZS1091756 / 01 - October 2013
Translation of the original operating
instructions
Compressor controller
DELCOS XL / DH-Series

Table of Contents

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CompAir DELCOS XL Series Specifications

General IconGeneral
CommunicationModbus RTU
Power Supply24 V DC
Data LoggingYes
Remote ControlYes
Control FunctionsPID Control

Summary

Foreword

About these Operating Instructions

Provides information on controllers for fixed/variable speed, water/air-cooled compressors.

Intended Use

Confirms the DELCOS XL controller is exclusively for DH series compressors.

Intentional Misuse

States that only authorised changes by Gardner Denver are permitted.

Service

Directs users to contact Gardner Denver agencies for questions or assistance.

Safety Conditions

Identification of Safety Instructions

Explains how safety instructions are presented with names and symbols.

Safety Signs

Explains various safety signs and their meanings for hazard prevention.

Control Panel and Control

General Handling and Parameter Entry

Explains basic operations, parameter input, and menu navigation on the control panel.

Menus

Menu Structure

Provides an overview of the controller's menu hierarchy and navigation tabs.

Home Menu Overview

Describes the main operating screen, status indicators, and quick access functions.

Pictogram Display

Trends Menu

Settings Menu

Fault History Menu

Access Code Menu

Configuration

Choose Language

Allows selection of the display language for the controller interface.

Invert Screen Output

Describes how to invert screen colors for better visibility.

Setting Date and Time

Setting Measurement Units

Advanced Settings

Setting Pressure Bands

Defines upper and lower pressure limits for compressor operation modes.

Programmable Inputs and Outputs

Timer Control Operation

Timer-Controlled Starting and Stopping

Enables automatic scheduling of compressor start and stop times.

Programming Dryer Pre-Run Time

RS485 Communication Configuration

Automatic Restart and Power Loss Settings

Remote Start and Stop Function

Remote Load and Off-Load (FS)

Operations

Stopping Compressor in Emergency

Details how to use the emergency stop button to safely shut down the compressor.

Starting the Compressor

Explains the procedure for starting the compressor and potential start inhibits.

Start Inhibits

Lists factors that can block the compressor from starting.

Variable Speed Operation

Operating Modes

Water Circuit Control

Operational Monitoring

Troubleshooting

Troubleshooting Checklist

Provides a list of common issues and checks to avoid faults.

Fault and Warning Code Structure

Explains the format and meaning of fault and warning codes for error identification.

VSD Faults Troubleshooting

Compressor Faults Troubleshooting

Compressor Warnings Troubleshooting

Advanced Operation

Maintenance Level

Unlocks additional parameters and screens for local maintenance personnel.

Additional Maintenance Level Graph Screens

Details extra graph screens available under the maintenance level.

Resetting Statistics and Setting Service Interval

Data Logging and SD Card Management

Setting Up a Replacement Controller

Setup Code and Compressor Identification Number

Details the importance and location of the unique setup code and compressor ID.

Replacement Controller Setup Procedure

Emergency Stop Function Test

Base Load Sequencing (BLS)

General Description of Base Load Sequencing

Provides an overview of the Base Load Sequencing feature and its master/slave concept.

Supported Slave Controllers

Lists compatible slave controllers and required software versions.

Activating and Deactivating BLS

Compressor Status Messages

Compressor Settings and Information

Base Load Sequencing Settings

BLS Behaviour Configuration

BLS Configuration Parameters

BLS Trend and Statistics Graphs

RS485:3 Module Installation

Installing the Compressor Module (STD)

Compressor Module (STD) Technical Specifications and Address Setting

Compressor Module (STD) Digital Inputs and Outputs

Compressor Module (STD) Connection Examples

Appendix: Status Messages

Appendix: Settings Reference

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