15-1
BRAKE SYSTEM
15. BRAKE SYSTEM
SERVICE INFORMATION
GENERAL SAFETY
● Do not allow foreign material to enter the system when replenishing brake fluid.
● To prevent chemical changes, do not mix different types of brake fluid.
● Do not use the old brake fluid again.
● Brake fluid can cause damage to painted, plastic, and rubber surfaces. Take precaution not to allow parts to be
contaminated by the brake fluid.
● Do not reuse sealing washers.
● Clean the disassembled parts with brake fluid, and check for any clogged passage with compressed air.
● Bleed the brake hose after removing it.
● Keep oil or brake fluid off the brake disk and pad because the contaminated brake disk and pad reduces the braking
performance, if contaminated, replace the pad with a new one and clean the disk.
SPECIFICATIONS
15
SERVICE INFORMATION
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15-1
TROUBLESHOOTING
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15-2
BRAKE FLUID
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15-3
FRONT BRAKE PAD REPLACEMENT
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15-5
REAR BRAKE PAD
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15-6
FRONT BRAKE CALIPER
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15-6
REAR BRAKE CALIPER
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15-8
MASTER CYLINDER
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15-11
BRAKE DISK
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15-13
ITEM STANDARD SERVICE LIMIT
FRONT BRAKE CALIPER PISTON A O.D
33.928-33.878mm 33.848mm
FRONT BRAKE CALIPER CYLINDER A I.D
33.96-34.01mm 34.01mm
FRONT BRAKE CALIPER PISTON B O.D 25.33-25.37mm 25.30mm
FRONT BRAKE CALIPER CYLINDER B I.D
25.41-25.46mm 25.46mm
REAR BRAKE DISK THICKNESS
4.0mm 3.0mm
REAR BRAKE DISK RUNOUT - 3.0mm
REAR BRAKE MASTER CYLINDER I.D 13.5mm 13.543mm
REAR BRAKE MASTER CYLINDER PISTON O.D 13.5mm 13.378mm
REAR CALIPER CYLINDER I.D 34.0mm 34.039mm
REAR CALIPER PISTON O.D 34.0mm 33.914mm