18-3
STARTER SYSTEM
STARTER MOTOR
REMOVAL
● Remove the starter motor cable from the starter
magnetic switch.
● Loosen the 2 flange bolts securing the engine case,
remove the battery earth cable and starter motor.
● Install in the reverse order of removal.
DISASSEMBLY
● Remove the starter motor cable.
● Before disassembling the starter motor mark the
position of the case and cover so the starter can be
assembled correctly later.
● Loosen the starter motor case bolts and remove the
motor cover.
INSPECTION
● Check for continuity of the starter motor case.
-Between cord terminal“⊕” and bracket“⊖”: normal
if no continuity.
-Between cord terminal and brush : normal if there is
continuity.
● If abnormal, replace with a new one.
● Loosen the brush terminal setting nut, remove the
brush holder set.
● Check for continuity between “⊕” and “⊖” terminals
of the brush holder.
● If there is continuity, replace with a new one.
●Always turn the ignition switch OFF before servicing
the starter motor. The motor could suddenly start,
causing serious injury.
●Accurately tighten the battery earth cable.
!
NOTE
△
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET