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13-10

FRONT WHEEL/FRONT FORK/STEERING

FRONT FORK

ASSEMBLY

● Wash parts with clean oil prior to assembling.

● Assemble the rebound spring and the fork piston to the

fork tube.

● Assemble the fork pipe to the bottom case.

● Wrap the bottom case with a piece of cloth, and fix it to

the vise.

● Apply screw locking agent to the socket bolt thread,

and assemble the socket bolt to the fork piston.

TORQUE VALUE : 2.0kgf

FRONT FORK

INSPECTION

● Place the fork spring on a level place, and measure the

free length.

● If the free length deviates from the service limit,

replace the springs with new ones.

● Check components for damage or abnormal wear.

Replace defective parts with new ones.

SERVICE LIMIT :

FORK SPRING : 266.3mm

● Set the fork pipe on a V-blocks, and measure fork pipe

deflection by rotating with a dial gauge.

SERVICE LIMIT : Replace if the deflection is greater

than 0.2mm

● Check the slider bush contact face.

● If the slider bush is extensively damaged, replace the

bottom case.

FRONT FORK SPRING

FORK PIPE

OIL SEAL STOP RING

When a vise is used to hold the bottom case, do not

insert the case itself but insert the bracket.

NOTE

DAELIM B-BONE Service Manual

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