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Dover Wayne Select S1 User Manual

Dover Wayne Select S1
144 pages
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Installation / Operation
Wayne Select™ S1 Compact Electronic Dispensers
3/G7100 Series
W2940305
Rev 07

Table of Contents

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Dover Wayne Select S1 Specifications

General IconGeneral
BrandDover
ModelWayne Select S1
CategoryDispenser
LanguageEnglish

Summary

Introduction

1.1 Dispensers Covered

Overview of Wayne Select S1 Compact Electronic Dispensers covered in the manual.

1.2 Model Description

Describes the different models of Wayne Select S1 dispensers.

1.3 Model Designation Format

Explains the format for model numbers and their components.

1.4 Technical Information

Provides detailed specifications and application information for the dispensers.

Site Design & Preparation

2.1 Local, State, and Federal Codes

Discusses the importance of adhering to all applicable codes for installation.

2.2 Safety Precautions

Outlines critical safety measures for installation and maintenance.

2.3 Ethanol and Bio-Diesel Installations

Details considerations for installing dispensers with alternative fuels.

2.4 DEF Installations

Specific guidelines for installing Diesel Exhaust Fluid dispensers.

2.5 Existing Installations

Instructions for installing dispensers in existing sites.

2.6 Island Construction, Dispenser Anchoring, Piping, and Bollards

Covers requirements for physical installation, anchoring, and site layout.

Installation

3.1 Equipment Inspection

Procedures for inspecting delivered equipment for damage or loss.

3.2 Typical Site Layout

Illustrates a common site layout for dispenser installation.

3.3 Electrical Wiring

Comprehensive guide to electrical wiring requirements, connections, grounding, and conduit.

3.4 Gasoline & Diesel Hose and Accessories Installation

Instructions for installing hoses and accessories for gasoline and diesel fuels.

3.5 DEF Hose and Accessories Installation

Specific instructions for installing hoses and accessories for DEF.

Start-Up

4.1 Initial Checkout

Checklist for verifying correct installation before initial operation.

4.2 Configuring the Dispenser Software

Detailed steps for configuring dispenser software using the IRC.

4.3 Product Line Procedures

Includes bleeding product lines and initial product delivery.

4.4 Bleeding Product Lines

Procedure for removing air from product lines to prevent dispenser damage.

4.5 Initial Delivery

Steps for the initial dispensing of product after installation.

4.6 Meter Check (Calibration)

Procedures for verifying and calibrating the fuel meter for accuracy.

4.7 Voltage Test

Procedure for testing incoming voltage to the dispenser.

4.8 Complete Installation

Final checks and tasks to complete the installation process.

4.9 Complete Warranty Registration

Instructions for registering the equipment for warranty service.

Operation

5.1 Safety Items You Should Know

Essential safety information for operating the dispenser.

5.2 Dispenser Operation

Step-by-step guide on how to dispense product from the unit.

5.3 Displays

Explains the different displays and status messages on the unit.

5.4 Electromechanical Totalizer

Information about the non-resettable electromechanical totalizer.

5.5 Restarting After Power Failure or Shutdown

Procedures for restarting the dispenser after a power interruption.

5.6 Cycling Power to Clear Faults

Steps to clear dispenser faults by cycling power.

5.7 Dispenser Statistics & Diagnostics

Accessing and viewing dispenser statistics and diagnostic information.

Maintenance

6.1 Preventive Maintenance

Routine checks and tasks to ensure proper dispenser performance.

6.2 Strainer/Filter – Gasoline & Diesel Dispensers

Procedures for maintaining strainers and filters for gasoline/diesel.

6.3 Strainer/Filter – DEF Dispensers

Maintenance procedures for strainers and filters on DEF dispensers.

6.4 Cleaning and Corrosion Prevention Instructions

Guidelines for cleaning the dispenser and preventing corrosion.

6.5 Meter Maintenance Issue

Notes on meter maintenance and accuracy checks for Weights & Measures.

6.6 How to Get Service on Your Pump

Information on obtaining service and support for the dispenser.

Appendix A: Dimensions & Base Layouts

Appendix B: Electrical Ratings & Wiring Diagram

B.1 Electrical Ratings

Lists electrical specifications and current ratings for various components and options.

B.2 Wiring Diagram: All Models

Provides a comprehensive wiring diagram for connecting dispenser components.

Appendix C: Pulse Output Interface

C.1 Pulse Output Interface Wiring Diagram

Detailed wiring diagram for the pulse output interface option.

C.2 Pulse Output Interface Board Layout

Identifies components and connections on the pulse output interface board.

Appendix C: Dispenser Current Loop & T7 Payment Terminal Connections

C.1 General

Introduction to data connections for payment terminals and controllers.

C.2 General Notes

Important general notes regarding wiring and connections for terminals.

C.3 Site Layouts

Illustrates various site configurations involving payment terminals.

C.4 Point-to-Point Dispenser to Fusion Forecourt Controller Wiring (Current Loop)

Diagram for direct wiring between dispenser and controller using current loop.

C.5 Point-to-Point Dispenser to Fusion UDB Replacement Wiring (Current Loop)

Wiring diagram for connecting dispenser to Fusion UDB replacement.

C.6 Point-to-Point Dispenser to Data Distribution Cabinet Wiring (Current Loop)

Diagram for connecting dispenser to a data distribution cabinet.

C.7 Wiring Using One Data Distribution Cabinet (Up to 16 dispensers)

Wiring layout for multiple dispensers using a single data cabinet.

C.8 Wiring Using Two Data Distribution Cabinets (Up to 24 dispensers)

Wiring layout for multiple dispensers using two data cabinets.

C.9 Payment Terminal RS485 Wiring

Wiring details for payment terminals using RS485 to the controller.

C.10 Ethernet Connection

Instructions and considerations for establishing an Ethernet connection.

Appendix E: Dispenser Software Configuration, Statistics & Diagnostics

E.1 General

Introduction to the dispenser's software features and navigation.

E.2 Entering Functions and Statistics

Steps for accessing dispenser functions and statistical data.

E.3 IRC Commands

Explanation of commands used with the Infrared Remote Control.

E.4 Changing Subfunction Values

Procedure for modifying dispenser settings via sub-functions.

E.5 Resetting Totals

Steps for resetting specific statistical totals on the dispenser.

E.6 Exiting Functions and Statistics

How to exit functions, statistics, or use quick exit features.

E.9 Pulse Output Interface Option Settings

Configuration settings for the pulse output interface option.

E.10 List of Statistics

Comprehensive list of available statistics and diagnostics.

E.11 Meter Number Assignments

Table mapping models to their respective meter numbers.

E.12 Configuration Functions

List of all configurable functions and their default settings.

Appendix F: Local Authorize / Standalone Operation

F.1 General

Overview of standalone operation and its requirements.

F.2 Place Dispenser into Standalone Operation from Pulse Output

Steps to configure the dispenser for standalone mode from pulse output.

F.3 Place Dispenser into Standalone Operation from Serial Mode

Steps to configure the dispenser for standalone mode from serial mode.

Appendix G: Weights & Measures Mode

G.1 General Information

Introduction to the Weights & Measures mode and its purpose.

G.2 Upper Level Menu

Navigating the primary categories within the Weights & Measures menu.

G.3 Unit of Measure Menu

Viewing existing units of measure, meter types, and event logs.

G.4 Pulse Output Menu

Displaying pulse output type, rate, and logged events.

G.5 Automatic Temperature Compensation (ATC) Menu

Shows ATC status, events, and probe/fuel assignments.

G.6 Product Pressurization Menu

Information on product pressurization status and events.

G.7 Program Change Menu

Displays software versions and events related to program changes.

G.8 Meter Totals

Shows volume totalizers for the side that was used in W&M mode.

G.9 Metrological Settings Menu

Covers dispenser settings that may impact operation and metrology.

G.10 Metrological Configuration Parameter Definitions

Detailed definitions for metrological configuration parameters.

G.11 Automatic Temperature Compensation (ATC) Testing

Procedures for testing the ATC feature and verifying accuracy.

Appendix H: iX Fleet Fuel Control System

H.1 General

Overview of the iX Fleet system for controlling S1 dispensers.

H.2 Power Requirements

Details the power requirements for the iX Fleet system.

H.3 Ethernet Connection

Guidelines for installing and connecting Ethernet cables for the iX Fleet system.

H.4 iX Fleet Board Setup

Instructions for setting up communication loop termination on the R2 board.

Appendix J: Bezel Security

J.1 General

Overview of the bezel security feature for the iX Fleet option.

J.2 Secure Access Modes

Explains the different secure access modes available.

J.3 Servterm Loading

Information on loading bezel options and templates.

J.4 Function Settings

Table of sub-functions related to bezel security configuration.

J.5 Enabling Security Mode

Step-by-step guide to enable security mode and load desired settings.

J.6 Clearing a Breach

Procedures for clearing a security breach and restoring operation.

J.7 Maintenance/Service

Procedures for temporarily disarming the dispenser for maintenance.

J.8 Testing the Switches

Procedure for testing the security hardware switches.

Appendix K: T7 Receipt Printer

K.1 General

General information and paper recommendations for the T7 receipt printer.

K.2 Description of Indicator Lights & Control Button

Explains the meaning of indicator lights and the control button.

K.3 Replace Paper

Step-by-step instructions for replacing the printer paper roll.

K.4 Paper Jams

Procedures for clearing paper jams from the printer.

Appendix L: Error Codes

Appendix M: Internal Wiring & Connections

M.1 Internal Wiring

Diagrams illustrating the internal wiring of basic S1 dispensers.

M.2 Internal Wiring – iXFleet & Connectors

Wiring diagrams and connector details for iXFleet systems.

Appendix N: Warranty Registration

N.1 Warranty Registration Instructions

Procedures and timelines for registering equipment for warranty service.

N.2 Warranty Registration Definitions

Definitions of terms used in the warranty registration process.

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