Dynojet 200i - Page 44

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Model 200i and 250i Motorcycle Dynamometer Installation Guide

CHAPTER 2

Support Arm and Monitor Tray

2-22

Figure 2-22: Install the Support Arm and Monitor Tray

MA017

second arm

poly washer

first arm

monitor tray

support arm

poly washer

Main Page

Table of Contents3
Warnings9
Introduction14
Conventions Used in this Manual15
Technical Support15
Your Dyno Room15
Battery Requirements17
Chassis Specifications17
Dynamometer Specifications and Requirements17
Compressed Air Requirements19
Computer Specifications19
Electrical Requirements19
Environmental Requirements20
Forklift Requirements20
Ground Hook Requirements20
Phone and Internet Access20
Tie-Down Straps20
MODEL 200I MOTORCYCLE DYNAMOMETER21
MODEL 250I MOTORCYCLE DYNAMOMETER22
Installation23
Dyno Installation24
Unpacking and Inspecting Your Dyno24
Removing the Dyno from the Crate28
Routing the Power Cable30
Positioning and Securing the Dyno31
Battery32
Installing the Battery32
Pickup Card33
Eddy Current Brake35
Parts List35
Unpacking the Eddy Current Brake35
Installing the Eddy Current Brake38
Securing the Drum and Brake Module to the Floor41
Installing the Theta Controller42
Installing the Support Arm and Tray43
Parts List43
Support Arm and Monitor Tray43
Dyno Electronics45
Routing Cables47
Routing the Pendant, RS232 Computer Cable, and Control Panel Cable47
Routing the Eddy Current Brake Cables52
Wiring the Breakout Board53
Tire Carriage Installation56
Drum Side and Top Covers60
Ramp Bracket62
Ground Hooks65
Zip Tube66
Main Dyno Power68
Remove and Replace Dyno and Drum Covers69
Removing the Drum Top and Side Covers69
Removing the Center Panel71
Air Brake73
Parts List73
Routing the Air Brake Cable and Air Hose74
Installing the Emergency Stop Sticker76
Air Brake Final Adjustments and Tests80
Changing the Brake Pads81
Adjusting the Brake Pad Clearance86
Air Pump and Filter Assembly87
Installing the Filter and Pump Assemblies88
Parts List88
Cleaning the Filter Assembly91
Pump Head Maintenance92
Extended Carriage94
Parts List94
Removing the Standard Tire Carriage95
Installing the Extended Carriage Support Bracket97
Installing the Extended Carriage100
High Pressure Blower104
Parts List104
Installing the Blower Arm Assemblies105
Installing the High Pressure Blower Assemblies106
Connecting Power to the Blowers107
Installing the Power Carriage110
Power Carriage110
Wheel Clamp113
Final Adjustments and Tests115
Power Carriage Final Adjustments and Tests115
Turning on the Dyno Power115
Wheel Clamp Final Adjustments and Tests115
Introduction118
Basic Control Panel Operation119
Using the Air Fuel Ratio Air Pump120
Understanding Interlocks121
Using the Emergency Stop/Dyno Shutdown121
Using the High Pressure Blowers121
Using the Power Carriage122
Using the Starter122
Using the Status Indicator123
Using the Wheel Clamp123
High Pressure Blower Circuit Breakers125
Main Dyno Circuit Breaker125
Power Distribution Assembly125
Maintenance and Troubleshooting126
Wheel Clamp126
Replacing the Theta Controller Fuses127
Troubleshooting CPI Fuses128
Loading the Bike130
Connecting the RPM Pickup132
RPM Pickup Descriptions132
Connecting the Secondary Inductive Pickup135
Pre-Run Inspection137
After Engine Warm up138
Before Starting the Engine138
Engine Warm up138
Making a Test Run139
Preventative Maintenance140
Contact Information for ITW Ramset/Red Head141
Warnings141
Installation142
Appendix B Power Requirements145
- Locations Using 60Hz Power (North America & Japan146
- Installing the Wall Receptacle147
- Testing for Correct Voltages148
- Replacing the Power Plug149
- Hard Wiring to the Building149
- Connecting the Dyno150
- Locations Using 50 Hz Power (Locations Other than North America and Japan151
- Installing the Wall Receptacle152
- Testing for Correct Voltages153
- Replacing the Power Plug154
- Hard Wiring to the Building154
- Connecting the Dyno155
Appendix C Theta Controller157
- Power Adjustment158
- Accessing the Dip Switches158
Appendix D EEC Kit161
- EEC Finger Guards Installation162
- Removing the Drum Module Hood162
- Installing the EEC Finger Guards163
- Adjusting the EEC Finger Guards165
- Door Safety Switch166
- Installing the Door Safety Switch166
Appendix E Standard and Extended Tire Carriage Installation-Discontinued169
- Standard Tire Carriage-Discontinued170
- Installing the Standard Tire Carriage170
- Extended Tire Carriage-Discontinued174
- Installing the Extended Tire Carriage Support Bracket174
- Installing the Extended Tire Carriage177
- Index181

Dynojet 200i - Page 44

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