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Dynojet 200i User Manual
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2-7
DYNO INSTALLA
TI
ON
Unpacking and Inspecting the Dyno
Version 4
Above Ground Model 250i Mot
orcy
cle Dynamometer Inst
all
a
tion Guide
split sn
ap busing (
4)
P/N 43991080
cable, powe
r carriage
P/N 76950308
optional a
ccessory
battery hold down kit
P/N 49418001
cable, pickup/brake
P/N 76950548
control panel spindle
P/N 61329000
cable, e-stop to CPI
P/N 76950549
monitor support and a
rm
P/N 61329003
cable, IR temp sensor
P/N 76950569
monitor tray
P/N 61329101P
cable, load cell
P/N 76950573
optional a
ccessory
eddy current brake
P/N 62900005
cable, CAN powersports
P/N 76950680
tire stop
P/N 63310902
not included if you ordered
the optional wheel clamp
cable, CAN control, 15'
P/N 76950791
on dyno air fuel ratio
assembly
P/N 64100008
optional a
ccessory
cable, CAN dyno user, 15'
P/N 76950798
part
description
part
description
J. Maxwe
ll
J. Maxw
e
ll
32
34
Table of Contents
Default Chapter
3
Table of Contents
3
Warnings
7
Chapter 1 Specifications and Operating Requirements
12
Introduction
12
Technical Support
13
Conventions Used in this Manual
13
Your Dyno Room
14
Dynamometer Specifications and Requirements
15
Battery Requirements
15
Chassis Specifications
15
Compressed Air
18
Computer Specifications
18
Electrical Requirements
19
Environmental Requirements
19
Fire Suppression
19
Forklift Requirements
19
Grounding Requirements
20
Ground Hook Requirements
20
Phone and Internet Access
20
Tie-Down Straps
20
Tool Requirements
20
Model 200I Motorcycle Dynamometer
21
Power Cord
21
Model 250I Motorcycle Dynamometer
22
Dynoware RT Electronics
23
Main Module Connections
23
Network Connections
25
Chapter 2 Dyno Installation
28
Unpacking and Inspecting the Dyno
28
Dyno Installation
36
Removing the Dyno from the Crate
36
Battery Installation
39
Pickup Card Installation
40
Eddy Current Brake Installation
41
Unpacking the Eddy Current Brake
41
Installing the Eddy Current Brake
46
Secure the Dyno and Brake Module to the Floor
51
Support Arm and Monitor Tray Installation
52
Installing the Support Arm and Tray
52
Cable Routing
54
Identifying the Cables
54
Installing the Dynoware RT Main Module
56
Routing the Cables
56
Connecting the Control Panel Cable
56
Tire Carriage Installation
64
Side and Top Cover Installation
68
Load Cell Calibration
71
Ramp Bracket
76
Ground Hook Installation
79
Zip Tube
80
Chapter 3 Accessories
81
Main Dyno Power
82
Air Brake
83
Routing the Air Brake Cable and Air Hose
83
Installing the Emergency Stop Sticker
85
Air Brake Final Adjustments and Tests
89
Adjusting the Brake Pad Clearance
89
Air Fuel Ratio Module
96
Extended Carriage
97
Installing the Extended Carriage Support Bracket
98
Installing the Extended Carriage
100
Folding Ramp
104
Removing the Ramp from the Crate
104
High Pressure Blower
112
Installing the High Pressure Blowers
113
Power Carriage
115
Removing the Hand Wheel
116
Installing the Power Carriage
117
Wheel Clamp
119
Final Adjustments and Tests
121
Turning on the Dyno Power
121
Power Carriage Final Adjustments and Tests
121
Wheel Clamp Final Adjustments and Tests
121
Chapter 4 Control Panel Interface Operation
123
Introduction
124
Basic Control Panel Operation
125
Using the Emergency Stop/Dyno Shutdown
126
Using the High Pressure Blowers
127
Understanding Interlocks
127
Using the Power Carriage
128
Using the Starter
128
Using the Status Indicator
129
Using the Wheel Clamp
129
Power Distribution Assembly
131
Main Dyno Circuit Breaker
131
High Pressure Blower Circuit Breakers
131
Maintenance and Troubleshooting
132
Wheel Clamp
132
Replacing the Eddy Current Brake Driver Fuses
133
Troubleshooting CPI Fuses
134
Chapter 5 Basic Dyno Operation
135
Loading the Vehicle
136
Hapter
136
Connecting the RPM Pickup
138
RPM Pickup Descriptions
138
Connecting the Primary Inductive Pickup
139
Connecting the Secondary Inductive Pickup
141
Grounding the Vehicle
143
Pre-Run Inspection
144
Before Starting the Engine
145
Engine Warm up
145
After Engine Warm up
145
Using the Dyno
146
Using the Starter
146
Making a Test Run
147
Preventative Maintenance
148
Appendix A Red Head Anchor Installation
149
Warnings
149
Contact Information for ITW Ramset/Red Head
149
Appendix B Power Requirements and Installation
153
North America, Japan, and Locations Using 60 Hz Power
154
Installing the Wall Receptacle
154
Testing for Correct Voltages
155
Hard Wiring to the Building
156
Excluding North America and Japan
157
Installing the Wall Receptacle
158
Testing for Correct Voltages
159
Hard Wiring to the Building
159
Appendix C EEC Kit
161
EEC Finger Guards Installation
162
Removing the Drum Module Hood
162
Installing the EEC Finger Guards
164
Adjusting the EEC Finger Guards
165
Door Safety Switch
166
Installing the Door Safety Switch
166
Appendix D Torque Values
169
Standard Bolt Torque Values
170
Grade 5
170
Grade 8
170
Metric Bolt Torque Values
172
Index
173
4
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Dynojet 200i Specifications
General
Brand
Dynojet
Model
200i
Category
Measuring Instruments
Language
English
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