Ecolab Elados EMP KKS E60 - Default Chapter; Table of Contents

417101774_EMP_KKS_E60_E.doc - 2 - Rev. 8-03.10
Table of contens
1 General .......................................................................................................................5
1.1 Warranty coverage ...........................................................................................................................................5
1.2 Contact address / Manufacturer........................................................................................................................5
2 Safety .........................................................................................................................6
2.1 Safety Notes .....................................................................................................................................................6
2.2 Emphases.........................................................................................................................................................6
2.3 Numberings ......................................................................................................................................................6
2.4 Special safety Notes for maintenance and repair work.....................................................................................6
3 Delivery scope............................................................................................................7
3.1 Upgrade accessories for the EMP KKS E60
PLUS
..............................................................................................7
4 Functional description ...............................................................................................8
4.1 Mechanical functions ........................................................................................................................................8
4.2 Electronic functions...........................................................................................................................................8
4.3 Additional electronic functions on the EMP KKS E60
PLUS
.................................................................................8
5 Setup ..........................................................................................................................9
5.1 EMP KKS E60 ..................................................................................................................................................9
5.2 EMP KKS E60
PLUS
............................................................................................................................................9
5.3 Indicators / Controls / Jacks............................................................................................................................10
5.3.1 EMP KKS E60 and EMP KKS E60
PLUS
versions.............................................................................................10
5.3.2 “Dongle box” ports ..........................................................................................................................................10
6 Mounting ..................................................................................................................11
6.1 Mounting diagram ...........................................................................................................................................11
7 Device installation ...................................................................................................12
7.1 Hydraulic installation.......................................................................................................................................12
7.1.1 Installation examples ......................................................................................................................................12
7.1.2 Connecting the suction line and return line.....................................................................................................14
7.1.3 Connection of pressure line ............................................................................................................................15
7.2 Electrical installation .......................................................................................................................................15
7.2.1 Inputs and outputs ..........................................................................................................................................15
7.2.2 Connector assignments of Slot I (3-terminal) input for low-level advance warning and empty report .............16
7.2.2.1 Installing the suction pipe with low-level advance warning and empty report .................................................16
7.2.3 Connector assignment of slot II (5-terminal) input for pulse signal, standard signal, metering lock, batch and
metering monitoring........................................................................................................................................17
7.2.3.1 Installing the pulse control (water meter) ........................................................................................................17
7.2.3.2 Installing the standard signal control...............................................................................................................18
7.2.3.3 Installing the control via the metering lock ......................................................................................................18
7.2.3.4 Installing the batch function ............................................................................................................................19
7.2.3.5 Installing the metering monitoring...................................................................................................................19
7.2.4 Connector assignments of slot III (4-terminal) output for alarm and stroke signal ..........................................20
7.2.4.1 Installing the alarm or fault report output at 24 V ............................................................................................20
7.2.4.2 Installing the stroke signal output at 24 V / DC ...............................................................................................21
7.2.4.3 Installing the alarm output at 115/230 V / AC .................................................................................................21
7.2.4.4 Hardware migration for alarm contact.............................................................................................................22
7.2.5 Connector assignments of slot IV, mains power supply..................................................................................22
8 Upgrading the EMP KKS E60 to the EMP KKS E60
PLUS
............................................23
8.1 Fitting the dongle box .....................................................................................................................................23
8.2 Connector assignments of the slots................................................................................................................24
8.2.1 Connector assignments of slot V (5-terminal), input for oval gear meter ........................................................24
8.2.1.1 Installing the oval gear meter..........................................................................................................................24
8.2.2 Connector assignments of Slot VII (5-terminal) input for batch pulse and metering lock................................25
8.2.2.1 Installing the batch pulse ................................................................................................................................25
8.2.2.2 Installing the metering lock (optional connector VII or VIII).............................................................................26
8.2.3 Connector assignments of Slot VIII (5-terminal) input for pulse, standard signal input and metering lock......27
8.2.3.1 Installing the pulse control (water meter) ........................................................................................................27
8.2.3.2 Installing the standard signal (mA)..................................................................................................................28
8.2.3.3 Installing the metering lock .............................................................................................................................28
9 Startup......................................................................................................................29
9.1 Switching on the pump ...................................................................................................................................29
9.2 Switching off the pump ...................................................................................................................................29
9.3 Key functions ..................................................................................................................................................29
9.4 Initial startup / Delivery status.........................................................................................................................29
9.4.1 Software version display.................................................................................................................................30
9.4.2 Display at operating display............................................................................................................................30
9.4.3
Configuration ..................................................................................................................................................30