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Epson Stylus Photo R2000s Series User Manual

Epson Stylus Photo R2000s Series
230 pages
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EPSON Stylus Photo R1900/R2880/R2000/
R2000s/SC-P400 Series
Color Inkjet Printer
SERVICE MANUAL

Table of Contents

Questions and Answers:

Epson Stylus Photo R2000s Series Specifications

General IconGeneral
Color OutputColor
Number of Ink Cartridges8
Number of colours8
Print MethodInkjet
Print Resolution5760 x 1440 dpi
Maximum Paper SizeA3+
ConnectivityEthernet
Ink TypeEpson UltraChrome Hi-Gloss 2
Operating Systems SupportedWindows, Mac OS X
Nozzle Configuration180 Nozzles per Color
Paper FormatsA3, A4, Letter, Legal
Product dimensions622 x 324 x 219 mm (Width x Depth x Height)
Product weight12.3 kg
Ink ColorsCyan, Magenta, Yellow, Orange
Paper HandlingA3+
Dimensions (W x D x H)622 x 324 x 219 mm
Weight12.3 kg

Summary

SERVICE MANUAL

Notice

Contains copyright, disclaimer, and notice regarding manual usage.

PRECAUTIONS

Details safety precautions, including DANGER and WARNING statements.

About This Manual

Provides an overview of the manual's purpose and structure.

Revision Status

Lists all revisions made to the manual with dates and descriptions.

Chapter 1 Product Description

1.1 Product Description

Provides a general overview of the printer's capabilities.

1.1.1 Features

Highlights the main features of the EPSON Stylus Photo R1900/R2880/R2000/R2000s.

1.2 Printing Specifications

Details the printing capabilities and specifications of the printer.

1.2.1 Basic Specifications

Covers fundamental printing specifications like print method and resolution.

1.2.2 Ink Cartridge

Lists product numbers and specifications for EPSON ink cartridges.

1.2.3 Print Mode

Details various print modes available for different media types.

1.2.4 Supported Paper

Lists supported paper types and sizes for different regions.

1.2.5 Printing Area

Specifies the printable area and margins for standard and borderless prints.

1.3 Interface

Describes the printer's USB interface specifications.

1.4 General Specifications

Covers general specifications including electrical and environmental conditions.

1.4.1 Electrical Specifications

Details the primary power input and power consumption specifications.

1.4.2 Environmental Conditions

Specifies operating and storage temperature and humidity requirements.

1.4.3 Durability

Provides information on the total print life and printhead durability.

1.4.4 Acoustic Noise

Details the acoustic noise levels during printer operation.

1.4.5 Safety Approvals (Safety standards/EMI)

Lists safety approvals and EMI standards compliance for various regions.

1.5 Operation Buttons & Indicators (LEDs)

Describes the function of each operation button and LED indicator.

1.5.1 Operation Buttons

Details the function of the four main operation buttons on the printer.

1.5.2 Indicators (LEDs)

Lists the eleven indicators (LEDs) and their meanings.

1.5.3 Operation Buttons & LEDs Functions

Provides detailed information on the functions of operation buttons and LEDs.

1.5.4 Errors & Remedies

Lists common errors, their causes, and recommended remedies.

Chapter 2 Operating Principles

2.1 Overview

Introduces the chapter's focus on mechanical and electrical operating principles.

2.2 Printer Mechanism

Explains the printer's mechanism, including motors and their applications.

2.3 Printhead Specifications

Details the specifications and nozzle arrangement of the F-Mach printhead.

2.4 PG Setting

Describes the Auto PG setting for paper feed accuracy based on paper type.

2.5 Motors & Sensors

Lists and describes the various motors and sensors used in the printer mechanism.

Chapter 3 Troubleshooting

3.1 Overview

Introduces the chapter's focus on unit-level troubleshooting.

3.1.1 Troubleshooting according to Error Messages

Provides a guide to troubleshooting printer errors based on LED and STM3 indications.

3.1.2 Troubleshooting based on Observed Faults

Details troubleshooting procedures for print quality issues and abnormal noise.

Chapter 4 Disassembly And Assembly

4.1 Overview

Provides an overview of disassembly and assembly procedures.

4.1.1 Precautions

Details essential precautions before starting disassembly and reassembly.

4.1.2 Tools

Lists recommended tools for disassembly, reassembly, and adjustment.

4.1.3 Screws

Lists the types of screws used in the product for disassembly.

4.1.4 Making a Special Tool for CSIC Board

Describes how to make a special tool for CSIC board removal.

4.1.5 Work Completion Checklist

Provides a checklist to confirm proper service completion.

4.1.6 Locking/Unlocking the Carriage and Opening/Closing the CDR Tray Base

Explains the procedure for locking/unlocking the carriage and operating the CDR tray.

4.1.7 Disassembly

Presents a flowchart of step-by-step disassembly procedures.

4.2 Removing the Housings

Details the steps for removing various housing components of the printer.

4.2.1 Paper Support Assy

Step-by-step instructions for removing the Paper Support Assembly.

4.2.2 Stacker Assy

Step-by-step instructions for removing the Stacker Assembly.

4.2.3 Front Decoration Plate Left/Right

Instructions for removing the front decoration plates.

4.2.4 Rear Housing

Instructions for removing the rear housing of the printer.

4.2.5 Panel Unit

Steps for removing the printer's panel unit.

4.2.6 Decoration Plate Left/Right

Instructions for removing the decoration plates on the left and right sides.

4.2.7 Upper Housing / Printer Cover

Detailed steps for removing the upper housing or printer cover.

4.2.8 Upper Housing Support Assy

Instructions for removing the upper housing support assembly.

4.3 Removing the Boards

Details the procedures for removing various boards from the printer.

4.3.1 Board Assy (Main Board/Power Supply Board)

Instructions for removing the main and power supply boards.

4.3.2 LED Board

Steps for removing the LED board assembly.

4.3.3 High Voltage Module

Procedure for removing the high voltage module and its cover.

4.4 Disassembling the Printer Mechanism

Provides steps for disassembling the printer's mechanical components.

4.4.1 APG Assy

Detailed steps for removing the APG Assy.

4.4.2 CR Scale

Instructions for removing the CR Scale component.

4.4.3 Printhead / CSIC Assy

Step-by-step guide for removing the printhead and CSIC assembly.

4.4.4 Lower Housing / Printer Mechanism

Procedure for removing the lower housing and printer mechanism.

4.4.5 Carriage Shaft / Carriage Unit

Detailed steps for removing the carriage shaft and unit.

4.4.6 ASF Assy

Instructions for removing the ASF (Auto Sheet Feeder) Assembly.

4.4.7 Front Paper Guide Pad

Steps for removing the front paper guide pads and protection.

4.4.8 Waste Ink Pad / Waste Ink Tube Left/Right

Procedure for removing waste ink pads and tubes.

4.4.9 Foot

Instructions for removing the printer's feet.

4.4.10 PictBridge Holder Assy

Steps for removing the PictBridge holder assembly.

4.4.11 Paper EJ Frame Assy / Front Cover / CDR Tray Base

Procedure for removing the paper EJ frame, front cover, and CDR tray base.

4.4.12 CDR Release Lever Sub Assy

Instructions for removing the CDR release lever sub assembly.

4.4.13 Ink System Unit

Detailed steps for removing the ink system unit.

4.4.14 Front Paper Guide / Paper EJ Roller / Front Paper Guide Pad Tray

Procedure for removing paper guides, rollers, and trays.

4.4.15 PF Roller Shaft

Instructions for removing the PF roller shaft assembly.

4.4.16 Release Holder Assy

Steps for removing the release holder assembly.

4.4.17 FLAG Release Assy

Instructions for removing the FLAG release assembly.

4.4.18 Upper Paper Guide Assys

Steps for removing the upper paper guide assemblies.

4.5 Removing the Motors

Details the procedure for removing printer motors.

4.5.1 CR Motor

Instructions for removing the CR motor.

4.5.2 PF Motor

Instructions for removing the PF motor.

4.5.3 ASF Motor

Steps for removing the ASF motor.

4.6 Removing the Sensors

Details the procedure for removing various printer sensors.

4.6.1 CR Encoder

Instructions for removing the CR encoder sensor board.

4.6.2 PF Encoder

Steps for removing the PF encoder sensor holder.

4.6.3 Ink Mark Sensor / PW sensor

Instructions for removing the ink mark and PW sensors.

4.6.4 CDR Sensor

Steps for removing the CDR sensor.

4.6.5 PE Sensor Holder

Instructions for removing the PE sensor holder.

4.6.6 Cover Open Sensor

Steps for removing the cover open sensor.

Chapter 5 Adjustment

5.1 Adjustment Items and Overview

Provides an overview of adjustments required after part replacement.

5.1.1 Servicing Adjustment Item List

Lists adjustment items, their purposes, and method outlines.

5.1.3 Required Adjustment Tools

Lists the specific tools required for printer adjustments.

5.2 Adjustment

Explains adjustments not requiring the Adjustment Program.

5.2.1 PF Belt Tension Adjustment

Details how to adjust PF belt tension for paper feed accuracy.

5.2.1.1 PF Belt Tension Adjustment Method

Provides the specific method for PF belt tension adjustment.

5.2.2 PG Adjustment

Describes how to adjust PG for print head-to-paper clearance.

5.2.2.1 PG Adjustment Method

Provides the detailed method for PG adjustment.

5.2.3 PF Roller Shaft Center Support Position Adjustment

Explains adjusting PF roller shaft support for paper feed.

5.2.3.1 How to Adjust the PF Roller Shaft Center Support

Provides detailed steps for adjusting PF roller shaft center support.

5.2.4 Colorimetric Calibration

Details the process for colorimetric calibration to ensure consistent color quality.

5.2.4.1 Overview of the Colorimetric Calibration

Explains the purpose and principle of colorimetric calibration.

5.2.4.2 Adjusting Method of the Colorimetric Calibration

Provides the workflow and steps for performing colorimetric calibration.

5.2.5 ASF Guide Roller LDs Position Adjustment

Describes adjusting ASF guide roller LDs for paper feed accuracy.

5.2.5.1 Adjusting the Position of the ASF Guide Roller LDs

Provides detailed steps for adjusting ASF guide roller LDs position.

Chapter 6 Maintenance

6.1 Overview

Provides information to maintain the printer in optimal condition.

6.1.1 Cleaning

Details procedures for cleaning the printer's exterior and interior parts.

6.1.2 Service Maintenance

Provides actions for clearing errors like print irregularity or maintenance errors.

6.1.2.1 Head Cleaning

Explains how to perform the built-in head cleaning function.

6.1.2.2 Maintenance Request

Describes the maintenance request error related to waste ink pad saturation.

6.1.3 Lubrication

Specifies the type, amount, and location of grease for printer components.

6.1.3.1 Lubrication of Carriage Shaft

Provides detailed steps for lubricating the carriage shaft.

Chapter 7 Appendix

7.1 Connector Summary

Shows the connections between the main printer components.

7.2 Exploded Diagram / Parts List

Refers to Service Parts Information for exploded diagrams and parts lists.

Chapter 8 Stylus Photo R2000/R2000s

8.1 Product Description

Describes specifications and functions unique to the R2000/R2000s series.

8.2 Features

Details features unique to the Stylus Photo R2000/R2000s.

8.2.1 Casing specifications

Provides dimensions and weight specifications for the printer casing.

8.2.2 Network Interface

Describes the wired and wireless LAN connection interfaces.

8.2.3 Ink Cartridge

Specifies the ink cartridge product numbers and handling guidelines.

8.2.4 Nozzle Configuration

Details the nozzle configuration for black and color inks.

8.2.5 Ink Scrambling Sequence

Explains the ink scrambling sequence executed by the CR moving.

8.2.6 Operation Buttons & Indicators (LEDs)

Describes the operation buttons and LED indicators on the printer.

Errors & Remedies

Lists common errors and their corresponding remedies for the R2000/R2000s series.

Fatal error & Remedies

Details fatal errors and their associated remedies for the printer.

8.3 Disassembly

Describes changed and new parts specific to the R2000/R2000s series.

8.3.1 Summary

Provides a summary of disassembly procedures for specific parts.

8.3.2 Procedure of Disassembly

Presents a flowchart of step-by-step disassembly procedures.

Panel FFC Cover

Instructions for removing the Panel FFC Cover.

Panel Unit

Steps for removing the printer's panel unit.

Decoration Plate Left/Right

Instructions for removing the decoration plates on the left and right sides.

Upper Housing / Printer Cover

Detailed steps for removing the upper housing or printer cover.

Wireless LAN Board Assy

Instructions for removing the wireless LAN board assembly.

Board Assy (Main Board / Power Supply Board)

Instructions for removing the main and power supply boards.

8.4 Adjustment

Details adjustment items and procedures specific to the R2000/R2000s.

8.4.1 Summary

Provides a summary of new and changed adjustment items.

8.4.2 Servicing Adjustment Item List (For Stylus Photo R2000/R2000s)

Lists adjustment items, purposes, and methods for R2000/R2000s.

8.4.4 Adjustment Procedure

Details specific adjustment procedures for the R2000/R2000s.

Mac address setting

Explains the procedure for setting the MAC address after replacement.

Colorimetric Calibration

Describes the process for colorimetric calibration specific to this model.

Multi Sensor Adjustment (Ink Mark Sensor Adjustment)

Details the multi-sensor adjustment procedure for the ink mark sensor.

Chapter 9 SC-P400 Series

9.1 Product Description

Describes specifications and functions unique to the SC-P400 Series.

9.2 Features

Details features unique to the SC-P400 Series.

9.2.1 Difference from Stylus Photo R2000/R2000s in servicing

Highlights differences in servicing between SC-P400 and R2000/R2000s.

9.2.2 Appearance

Describes the external appearance and design differences.

9.2.3 Ink Cartridge

Specifies the ink cartridge product numbers for the SC-P400 Series.

9.2.4 Operation Buttons & Indicators (LEDs)

Describes the operation buttons and LED indicators for the SC-P400 Series.

Errors & Remedies

Lists common errors and their remedies for the SC-P400 Series.

Fatal error & Remedies

Details fatal errors and their associated remedies for the SC-P400 Series.

9.4 Disassembly

Describes changed and new parts specific to the SC-P400 Series.

9.4.1 Summary

Provides a summary of disassembly procedures for SC-P400 Series.

9.4.2 Procedure of Disassembly

Presents a flowchart of step-by-step disassembly procedures for SC-P400.

Wireless LAN Board Assy

Instructions for removing the wireless LAN board assembly.

Board assy (Main board / Power supply board)

Refers to Chapter 4 for board disassembly; describes connector layout.

9.5 Adjustment

Details adjustment items specific to the SC-P400 Series.

9.5.1 Overview

Provides an overview of adjustment items for the SC-P400 Series.

9.5.2 Servicing Adjustment Item List

Lists adjustment items, purposes, and methods for SC-P400 Series.

9.5.4 Adjustment Procedure

Details specific adjustment procedures for the SC-P400 Series.

9.5.4.1 Colorimetric calibration

Describes the colorimetric calibration procedure for SC-P400 Series.

MAINTENANCE MENU

Provides access to the printer's maintenance functions.

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