1. General information
USE AND MAINTENANCE MANUAL CHAPTER 1
GENERAL INFORMATION2-Strokes - Edition 01 / 2023
27
1
Item
Thread size
Quantity
Tightening torque
Remarks
Bearing plate cover screw (shift cam) M6 2 10 N·m (1.0 kgf·m, 7.4 lb·ft)
Shift guide bolt M6 2 10 N·m (1.0 kgf·m, 7.4 lb·ft)
Stopper lever bolt M6 1 10 N·m (1.0 kgf·m, 7.4 lb·ft)
Segment M8 1 30 N·m (3.0 kgf·m, 22 lb·ft)
Exhaust pipe bolt
◊
M6 2 12 N·m (1.2 kgf·m, 8.9 lb·ft)
Exhaust pipe stay bolt (front)
◊
M6 1 12 N·m (1.2 kgf·m, 8.9 lb·ft)
Exhaust pipe stay bolt (rear)
◊
M6 1 12 N·m (1.2 kgf·m, 8.9 lb·ft)
Silencer bolt [XX 125]
◊
M6 1 12 N·m (1.2 kgf·m, 8.9 lb·ft)
Silencer bolt [XE 125]
◊
M6 2 12 N·m (1.2 kgf·m, 8.9 lb·ft)
Fiber bolt M6 4 10 N·m (1.0 kgf·m, 7.4 lb·ft)
Chassis
“◊” = marked portion shall be checked for torque tightening after break-in or before each race.
Item
Thread size
Quantity
Tightening torque
Remarks
Upper bracket pinch bolt
◊
M8 4 21 N·m (2.1 kgf·m, 15 lb·ft)
Lower bracket pinch bolt
◊
M8 4 21 N·m (2.1 kgf·m, 15 lb·ft)
Steering stem nut
◊
M24 1 145 N·m (14.5 kgf·m, 107 lb·ft)
Upper handlebar holder bolt
◊
M8 4 28 N·m (2.8 kgf·m, 21 lb·ft)
Lower handlebar holder nut
◊
M12 2 40 N·m (4.0 kgf·m, 30 lb·ft)
Steering ring nut
◊
M28 1
Refer to TIP.
Damper assembly (front fork) M51 2 30 N·m (3.0 kgf·m, 22 lb·ft)
Inner tube and adjuster M22 2 55 N·m (5.5 kgf·m, 41 lb·ft)
Base valve (front fork) M42 2 29 N·m (2.9 kgf·m, 21 lb·ft)
Adjuster (damper assembly) M12 2 29 N·m (2.9 kgf·m, 21 lb·ft)
Bleed screw (front fork)
M5 2 1.3 N·m (0.13 kgf·m, 0.95 lb·ft)
Front fork protector bolt
◊
M6 6 5 N·m (0.5 kgf·m, 3.7 lb·ft)
Cable guide screw
◊
M6 1 3.8 N·m (0.38 kgf·m, 2.8 lb·ft)
Front brake hose holder bolt
◊
M6 2 9 N·m (0.9 kgf·m, 6.6 lb·ft)
Throttle cable cap screw M4 2 0.5 N·m (0.05 kgf·m, 0.37 lb·ft)
Front brake master cylinder holder bolt
◊
M6 2 9 N·m (0.9 kgf·m, 6.6 lb·ft)
Front brake lever pivot bolt M6 1 6 N·m (0.6 kgf·m, 4.4 lb·ft)
Front brake lever pivot nut M6 1 6 N·m (0.6 kgf·m, 4.4 lb·ft)
Locknut (front brake lever position) M6 1 5 N·m (0.5 kgf·m, 3.7 lb·ft)
Clutch lever nut M6 1 4.0 N·m (0.40 kgf·m, 3.0 lb·ft)
Clutch lever holder bolt M6 2 5 N·m (0.5 kgf·m, 3.7 lb·ft)
Locknut (clutch lever position) M5 1 5 N·m (0.5 kgf·m, 3.7 lb·ft)
Front brake master cylinder reservoir cap
screw
M4 2 1.5 N·m (0.15 kgf·m, 1.1 lb·ft)
Front brake hose union bolt
◊
M10 1 30 N·m (3.0 kgf·m, 22 lb·ft)
Front brake caliper bolt
◊
M8 2 28 N·m (2.8 kgf·m, 21 lb·ft)
Grip cap bolt M6 2 3.8 N·m (0.38 kgf·m, 2.8 lb·ft)
Engine stop switch screw M3 1 0.5 N·m (0.05 kgf·m, 0.37 lb·ft)
Brake pad pin plug M10 2 2.5 N·m (0.25 kgf·m, 1.8 lb·ft)