Fantic XE 125 - Use of the Vehicle; Pre-Operation Inspection and Maintenance

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1. General information

USE AND MAINTENANCE MANUAL CHAPTER 1

GENERAL INFORMATION2-Strokes - Edition 01 / 2023

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Table of Contents4
2-Strokes - Edition 01 / 2023 INDEX5
General Information9
Warnings9
Symbols Used in the Manual11
Behaviour and Driving12
Vehicle Use12
Getting on12
Getting off12
Frame Number13
Engine Number13
Location of Important Labels14
Vehicle Component Location16
Handlebar Components (XX 125 Version)16
Right and Left Side Components (XX 125 Version)17
Handlebar Components (XE 125 Version)18
Right and Left Side Components (XE 125 Version)19
Handlebar Components (XX 250 Version)20
Right and Left Side Components (XX 250 Version)21
Technical Data22
Technical Data (XX 125 / XE 125 Versions)22
Technical Data (XX 250 Version)25
Tightening Torques27
Tightening Torque Tables (XX 125 and XE 125 Versions)27
Tightening Torque Tables (XX 250 Version)31
Maintenance Limits35
Engine (XX 125 and XE 125 Versions)35
Engine (XX 250 Version)37
Chassis (XX 125 and XE 125 Versions)39
Chassis (XX 250 Version)42
Electrical (XX 125 and XE 125 Versions)44
Electrical (XX 250 Version)44
Electrical System Diagram45
Cables Colour Coding45
Key to the Wiring Diagram Components (XX 125 Version)46
Wiring Diagram (XX 125 Version)47
Key to the Wiring Diagram Components (XE 125 Version)48
Wiring Diagram (XE 125 Version)49
Key to the Wiring Diagram Components (XX 250 Version)51
Wiring Diagram (XX 250 Version)52
Lamps (XE 125 Version Only)53
Fuses (XE 125 Version Only)53
Recommended Lubricants and Liquids54
Maintenance Intervals55
Maintenance Table (XX 125 Version)55
Maintenance Table (XE 125 "Racing" Versions)58
Maintenance Table (XE 125 "Amateur" Version)61
Maintenance Table (XX 250 Version)63
Use of the Vehicle67
Pre-Operation Inspection and Maintenance67
Running in67
Refuelling68
Starting the Engine68
Starting a Cold Engine68
Starting a Warm Engine68
Stop the Engine69
Main Components69
Engine Stop Switch (XX 125 / XX 250 Versions)69
Engine Stop Switch (XE 125 Version)69
Clutch Lever70
Shift Pedal (XX 125 / XE 125 Versions)70
Shift Pedal (XX 250 Version)70
Kickstarter Lever70
Throttle Grip71
Engine Mapping Selection "Switch" (XX 125 / XX 250 Versions)71
Front Brake Lever71
Rear Brake Pedal71
Fuel Cock (XX 125 / XX 250 Versions)72
Fuel Cock (XE 125 Version)72
Starter Knob (Choke)72
Sidestand (Only for XE 125 Version)72
Locking Device (Only for XE 125 Version)73
Dashboard (Only XE 125 Version)74
Instruction of Function74
Battery Replacement75
Switch Function Instructions75
Setting Mode78
The Tire Circumference and Sensing Point Setting78
Sensing Point Setting79
The Clock (Hour) Setting79
The Clock (Minute) Setting79
Stop Watch Setup80
Maintenance Oil Light Setting81
Backlight Brightness81
Adjustments83
Brakes83
Front Brake Adjustment83
Rear Brake Adjustment83
Clutch84
Adjusting the Clutch Lever Position84
Adjusting the Clutch Lever Clearance84
Throttle Control85
Adjusting the Throttle Grip Clearance85
Idling Speed Adjustment86
125 And XE 125 Versions86
250 Version86
Handlebar Adjustment87
Handlebar Installation and Adjustment87
Rear-View Mirrors (Only for XE 125 Version)88
Rear-View Mirror Adjustment88
Carburation88
Carburetor Setting88
Test Run89
Effect of Setting Parts in Relation to Throttle Valve Opening (XE 125 Version)90
Standard Carburation Setting (XE 125 Version with "Racing" Configuration)90
Standard Carburation Setting (XE 125 Approved Version)90
Effect of Setting Parts in Relation to Throttle Valve Opening (XX 125 / XX 250 Versions)91
Standard Carburation Setting (XX 125 Version)91
Standard Carburation Setting (XX 250 Version)91
Adjusting the Main Jet92
Adjusting the Power Jet (XX 125 / XX 250 Versions)92
Adjusting the Pilot Air Screw92
Adjusting the Pilot Jet92
Adjusting the Jet Needle Groove Position93
Jet Needle Adjustment (XE 125 Version)93
Relationship with Throttle Opening (XE 125 Version)94
Carburetor Setting Parts (XE 125 Version)94
Jet Needle Adjustment (XX 250 Version)96
Relationship with Throttle Opening (XX 250 Version)96
Carburetor Setting Parts (XX 250 Version)97
Jet Needle Adjustment (XX 125 Version)98
Relationship with Throttle Opening (XX 125 Version)98
Carburetor Setting Parts (XX 125 Version)99
Examples of Carburetor Setting Depending on Symptom101
Fork Adjustment103
Rebound Damping Adjustment (Return)103
Compression Damping Adjustment103
Relieving the Front Fork Internal Pressure104
Rear Shock Absorber Adjustment105
Rebound Damping Adjustment (Return)105
Compression Damping Adjustment (Low Speed)105
Compression Damping Adjustment (High Speed)106
Setting the SAG106
Rear Shock Absorber Sinking Adjustment (SAG) (XE 125 Version)106
Rear Shock Absorber Sinking Adjustment (SAG) (XX 125 / XX 250 Version)107
Chain Tension109
Chain Tension Check109
Chain Tension Adjustment109
Maintenance111
Trasmission Oil111
Checking the Transmission Oil Level111
Changing the Transmission Oil112
Coolant113
Checking the Coolant Level113
Coolant Replacement113
Air Filter114
Spark Plug116
Head, Cylinder, Piston and Exhaust Valve116
Parts Removal (XX 250 Version)116
Parts Removal (XX 125 / XE 125 Versions)118
Head Check119
Cylinder Check120
Piston Check120
Piston and Cylinder Combination121
Checking the Piston and Cylinder Combination121
Segments Check (XX 250 Version)122
Segments Check (XX 125 / XE 125 Versions)122
Exhaust Valve Check (XX 250 Version)123
Exhaust Valve Check (XX 125 / XE 125 Versions)123
Installation of the Piston124
Exhaust Valve Installation (XX 250 Version)125
Exhaust Valve Installation (XX 125 / XE 125 Versions)127
Cylinder Installation (XX 250 Version)128
Cylinder Installation (XX 125 / XE 125 Versions)129
Head Installation130
Clutch131
Clutch Removal131
Check the Clutch Elements133
Clutch Installation134
Steering Play Control and Adjustment138
Steering Play Control138
Steering Play Adjustment138
Fork139
Shock Absorber139
Wheels140
Spokes Check and Tightening140
Wheel Check140
Brake Pads141
Replace the Front Brake Pads141
Replace the Rear Brake Pads142
Brake Fluid144
Check the Front Brake Fluid Level144
Check the Rear Brake Fluid Level144
Tyres145
Chain, Crown and Sprocket145
Chain Check145
Pinion and Crown Check145
Cleaning and Vehicle Storage146
Long Time Vehicle Inactivity146
Warranty and Service147
Introduction147
Fantic 24-Month Commercial Warranty147
Warranty Content147
Effectiveness148
Exclusions148
Disputes148
Fantic 3-Month Off-Road Commercial Warranty148
Warranty Content148
Effectiveness149
Exclusions149
Disputes149
Intervention Request149
Warranty Data151
Service152

Fantic XE 125 - Use of the Vehicle; Pre-Operation Inspection and Maintenance

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