10-24 Series 90-30 PLC Installation and Hardware Manual – August 2002 GFK-0356Q
10
Using Custom Built cables
When you need a cable length not available in a standard size.
When a cable must be routed through a conduit that is not large enough for a standard cable’s
connector to fit through.
Building Custom Length I/O Bus Expansion Cables
This section provides details needed to create custom length I/O Bus Expansion cables.
Two Types of Custom Built Cables
The two types are:
Point-to-Point - these have a single male connector on one end and a single female connector
on the other end. These are usually used with the IC693CBL300 which supplies the Wye
connection. This combination saves time since a point-to-point cable can be built much faster
than a Wye cable.
Wye - these have a single male connector on one end and two connectors (one male and one
female) on the other end.
Components Needed to Build Custom Length I/O Bus Expansion Cables
Note: the special two-headed Wye connector used on the standard Wye cables
is not available as a separate component.
Item Description
Cable: Belden 8107 only (no substitutes):
Computer cable, overall braid over foil shield, twisted-pair
30 volt/80°C (176°F)
24 AWG (.22 mm
2
) tinned copper, 7 x 32 stranding
Velocity of propagation = 70% *
Nominal impedance = 100Ω
25 Pin Male Connector: Crimp Plug = Amp 207464-1; Pin = Amp 66506-9
Solder Plug = Amp 747912-2
25 Pin Female Connector: Crimp Receptacle = Amp 207463-2; Pin = Amp 66504-9
Solder Receptacle = Amp 747913-2
Connector Shell: Kit – Amp 745833-5:
Metal-plated plastic (plastic with nickel over copper) **
Crimp ring – Amp 745508-1, split ring ferrule
* = Critical Information
** Vendor part numbers listed for user assembled cables are provided for reference only and do not suggest
or imply that they are preferred. Any part meeting the same specification can be used.