GE Series 90-30 PLC

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GFK-0356Q Chapter 3 Baseplates 3-17

4.00

(102)

REMOVABLE

I/O

TERMINAL

BLOCK

FRONT VIEW

DIMENSIONS IN INCHES,

MILLIMETERS ARE IN PARENTHESIS

17.44

(443)

16.85

(428)

15.60

(396)

3.54

(90)

.79

(20)

ALLOWANCE FOR COOLING

POWER

SUPPLY

5.12

(130)

.20 DIA.

(5.08)

(TYPICAL)

HINGED

DOOR

5.59

(142)

SIDE VIEW

4.00

(102)

4.00

(102)

4.00

(102)

Figure 3-15. Model 323 10-Slot Baseplate Dimensions and Spacing Requirements

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Series 90-30 PLC Installation and Hardware Manual1
Table of Contents7
Chapter 1. Overview of the Series 90-30 PLC30
- The Basic Parts of a Series 90-30 PLC30
- Assembling a Basic Series 90-30 PLC System31
- What else would be needed to make this basic system functional?35
- What if the application requires more than five modules?35
- What if the application requires more than ten modules?36
- What is the Difference Between Expansion and Remote baseplates?37
- What if I need to cover more than 700 feet (213 meters)?38
Chapter 2. Installation39
- Receiving your Products - Visual Inspection39
- Pre-installation Check39
- Warranty Claims39
- Working with Series 90-30 Modules40
- Baseplate Mounting46
- Mounting a Baseplate to a Panel46
- Mounting a Baseplate to a 19" Rack46
- Grounding Procedures49
- General Wiring Guidelines55
- AC Power Source Connections61
  - AC Input Wiring to AC/DC Power Supplies61
  - Power Supply Overvoltage Protection Devices62
- Special Installation Instructions for Floating Neutral (IT) Systems63
  - Definition of Floating Neutral Systems63
  - Use These Special Installation Instructions for Floating Neutral Systems64
- DC Power Source Connections65
  - DC Input Wiring to AC/DC and DC-Only Power Supplies65
  - +24 VDC Output (All Supplies)65
- Basic Installation Procedure66
Chapter 3. Baseplates68
- Baseplate Types68
  - Common Baseplate Features68
  - Two Baseplate Sizes69
- Baseplate Terms70
- CPU Baseplates71
- Mixing Expansion and Remote Baseplates in a System78
- Termination Requirement for Expansion or Remote System79
- Powering Down Individual Expansion or Remote Baseplates79
- Series 90-30 PLC Backplane79
- Rack Number DIP Switch on Expansion and Remote Baseplates80
- Expansion and Remote Baseplates Connection Example82
- Baseplate Mounting Dimensions83
  - Embedded CPU (311, 313, and 323) Baseplate Dimensions83
  - Modular CPU, Expansion, and Remote Baseplate Dimensions85
- Load Ratings, Temperature, and Mounting Position86
- Baseplate Adapter Brackets for 19" Rack Mounting87
  - Baseplate Comparison Table89
Chapter 4. Power Supplies90
- Power Supply Categories90
- Power Supply Feature Comparison90
- AC/DC Input Power Supplies91
- DC Input Only Power Supplies96
  - IC693PWR322 Standard Power Supply, 24/48 VDC Input96
- Calculating Input Power Requirements for IC693PWR32297
- Common Series 90-30 Power Supply Features105
Chapter 5. CPUs110
- CPU Types for Series 90-30 PLCs110
- EPROM and EEPROM User Program Storage Options117
- Hardware Features of the 350–364 CPUs127
- CPU Data Sheets136
Chapter 6. Memory Backup/Battery Backup150
- Backup Battery for RAM Memory (All Supplies)150
- Battery Replacement Instructions151
- Battery Replacement/Memory Protection Factors152
- The Importance of Backing up Your Program152
- Factors Affecting Battery Life153
- Low Battery Warning Methods153
- Operating Without a Memory Backup Battery155
- RAM Memory Battery Backup Connection Path157
- Super Capacitor Memory Backup157
  - Maintaining RAM Memory During Storage or Shipment of a CPU158
- External Battery Module (IC693ACC302)159
- Batteries in Power Supplies on Expansion or Remote Racks160
Chapter 7. Input/Output Modules161
- Basic I/O Module Types161
- Discrete I/O Modules162
- Analog Module Features168
  - Wiring Methods for Analog Modules169
    - Analog Input Module Wiring Methods169
    - Analog Output Module Wiring170
- I/O Module Power Supply Current Draw170
- I/O Module Wire Routing171
- Grouping Modules to Keep Wires Segregated171
- IC693DVM300 Digital Valve Driver Module172
Chapter 8. Option Modules177
- Third-Party Option Modules and the Accompany Program177
- Option Modules Discussed in this Chapter177
- IC693CMM301 Genius Communications Module (GCM)178
  - Status LEDs179
  - GCM Documentation179
- IC693CMM302 Enhanced Genius Communications Module (GCM+)180
  - Status LEDs181
  - GCM+ Documentation181
- IC693BEM331 Genius Bus Controller (GBC)182
  - Number of Genius Bus Controllers183
  - Status LEDs183
  - Compatibility183
  - Diagnostics184
  - Datagrams185
  - Global Data185
- IC693BEM340 FIP Bus Controller (FBC) Module186
  - Status LEDs187
  - Serial Port187
  - FIP Bus Connectors187
- IC693BEM330 FIP Remote I/O Scanner Module188
  - Features of the Remote I/O Scanner188
  - FIP Bus Interface189
  - Module Description189
  - Connectors190
  - LEDs190
  - FIP Remote I/O Scanner Documentation:190
- IC693APU301/302 Motion Mate Axis Positioning Module (APM)191
  - APM Cables192
  - Motion Mate APM Module Documentation192
- IC693DSM302 Motion Mate Digital Servo Module (DSM302)193
  - Features.194
  - IC693DSM302 Documentation194
- IC693DSM314 Motion Mate Digital Servo Module (DSM314)196
  - 197
    - Features197
    - IC693DSM314 Documentation198
- IC693APU300 High Speed Counter (HSC) Module199
- IC693BEM320 I/O LINK Interface (Slave) Module200
- IC693BEM321 I/O LINK Master Module201
  - 202
    - Compatibility202
- IC693APU305 I/O Processor Module203
  - 204
    - Module Features204
- IC693CMM321 Ethernet Interface Module205
- IC693PCM300/301/311 Programmable Coprocessor Module (PCM)207
- IC693CMM311 Communications Coprocessor Module (CMM)210
- IC693ADC311 Alphanumeric Display Coprocessor (ADC)211
- IC693TCM302/303 Temperature Control Modules (TCM)213
  - 213
- IC693PTM100/101 Power Transducer (PTM)216
  - Difference Between PTM100 and PTM101216
  - Capabilities216
  - Operating Modes216
  - Automatic Data Transfers Between PTMPM and PLC217
  - Compatibility217
  - Dimensions218
  - PTMPM Indicator LEDs218
  - General Mounting Information218
  - Baseplate Type and Allowable Number of PTMPM Modules219
  - Power Supply Requirement219
  - Memory Requirement219
  - Configuration219
  - Ordering Information219
    - Documentation219
Chapter 9. State Logic Products220
- State Logic Overview220
- State Logic Products220
  - Baseplates and Power Supply, I/O, and Option Modules220
- AD693CMM301 State Logic Serial Communications Module (SCM)221
- IC693SLP300 State Logic Processor Module223
- State Logic CPUs227
  - Features of State Logic CPUs227
  - Model CSE311, CSE313 and CSE323 Embedded CPU Baseplates228
- Model CSE331 and CSE340 Modular CPUs229
- State Logic CPU Data Sheets232
Chapter 10. Cables238
- Cable Data Sheets244
- IC647CBL704Workstation Interface to Series 90 CPU (SNP Port) Cable245
  - Function of cable245
- IC690CBL701PCM, ADC, CMM to Workmaster (PC-XT) Cable249
- IC690CBL702PC-AT to PCM, ADC, CMM Cable251
- IC690CBL705Workmaster II (PS/2) to PCM, ADC, CMM Cable253
- IC690CBL714A Multidrop Cable255
- IC693CBL300/301/302/312/313/314I/O Bus Expansion Cables259
- IC693CBL303Hand-Hand Programmer and Converter (IC690ACC900) Cable270
- IC693CBL304/305Port Expansion (WYE) Cables for PCM, ADC, and CMM272
  - Function of cable272
  - Cable Specifications272
- IC693CBL306/307 Extension Cables (50-Pin) for 32 Point Modules275
  - Function of cable275
  - Cable Specifications275
- IC693CBL308/309I/O Cables (50-Pin) for 32 Point Modules277
  - Specifications277
- IC693CBL310I/O Interface Cable (24-Pin) for 32 Point Modules279
  - Function of cable279
  - Replacement/Obsolescence Information280
    - Connector Depth for Cable IC693CBL310280
- IC693CBL311/317/319/320I/O Interface Cables for Power Mate APM Modules282
- IC693CBL315I/O Interface Cable (24-Pin) for 32 Point Modules286
- IC693CBL316Serial Cable, 9-Pin D-Shell to RJ-11 Connector290
  - Description290
  - Typical Applications290
- IC693CBL321/322/323I/O Faceplate Connector to Terminal Block Connector, 24-Pin291
  - Function of cable291
  - Cable Specifications291
    - Connector Depth292
- IC693CBL327/328 I/O Interface Cables with Right Angle 24-Pin Connector294
- IC693CBL329/330/331/332/333/334 Cables24-Pin I/O Faceplate Connector to Terminal Block Connector299
  - Description299
    - Connector Depth300
  - Applications301
- IC693CBL340/341 PTM Interface Cables302
  - Documentation304
Chapter 11. Programmer Hardware Products305
- Products Discussed in this Chapter305
- IC640WMI310/320 Work Station Interface Boards306
  - Replacing Workmaster Computers307
- IC690ACC900 RS-422/RS-485 to RS-232 Converter307
- IC690ACC901 Miniconverter Kit308
- IC693PRG300 Hand-Held Programmer (HHP)309
  - HHP Features310
- IC693PIF301/400 Personal Computer Interface (PCIF) Cards311
  - IC655CCM590 Isolated Repeater/Converter312
  - IC690ACC903 Port Isolator312
Chapter 12. System Design313
- Introduction313
- Reducing PLC Module Count by Using Other GE Fanuc Products319
- Designing For Safety320
- Number of Modules Per Series 90-30 PLC System323
- Calculating Power Supply Loading324
  - Load Requirements for Hardware Components324
    - Power Supply Loading Calculation Examples326
- Scan (Sweep) Time Calculation327
  - Major Design Factors Affecting Scan Time328
  - Where to Find Scan Time Information328
- Calculating PLC Heat Dissipation329
- System Layout Guidelines329
- Series 90-30 PLC Layout Example332
- PLC Mounting Position333
  - Recommended Upright Mounting Orientation333
  - Derated Horizontal Mounting Orientation333
Chapter 13. Maintenance and Troubleshooting334
- Troubleshooting Features of Series 90-30 Hardware334
  - Indicator Lights (LEDs) and Terminal Board334
- Module LED Indicators335
- Troubleshooting Features of Programming Software336
- Replacing Modules338
  - Series 90-30 Product Repair338
  - Module Fuse List339
- Spare/Replacement Parts340
- Preventive Maintenance Suggestions341
- Getting Additional Help and Information342
Appendix A. Serial Ports and Cables343
- RS-422 Interface343
  - Cable and Connector Specifications344
  - Series 90 PLC Serial Port345
- Workmaster Serial Port346
- RS-232/RS-485 Converter349
  - IC690ACC901 Miniconverter Kit349
  - IC690ACC900 Obsolete Converter349
- Serial Cable Diagrams350
Appendix B. IC690ACC900 Converter356
- Features356
- Functions356
- Location in System357
- Installation357
- Cable Description358
  - RS-232 Interface Pin Assignments359
  - RS-422/RS-485 Interface Pin Assignments360
- Logic Diagram361
- Jumper Configuration362
  - Example of Cable Configurations364
Appendix C. IC655CCM690 Isolated Repeater/Converter365
- Description of the Isolated Repeater/Converter365
- Logic Diagram of the Isolated Repeater/Converter367
- Pin Assignments for the Isolated Repeater/Converter368
- System Configurations369
- Cable Diagrams372
Appendix D. IC690ACC901 Miniconverter Kit375
- Description of Miniconverter375
- Pin Assignments376
  - Pin Assignments, RS-232 Port376
  - Pin Assignments, RS-422 Port376
- System Configurations377
  - Cable Diagrams (Point-To-Point)377
Appendix E. IC690ACC903 Port Isolator379
- Connectors380
- Logic Diagram381
- Installation382
- Specifications385
Appendix F. Calculating Series 90-30 Heat Dissipation386
- Overview386
- Information Required386
- Procedure387
- Other Information Related to Enclosure Sizing391
Appendix G. Catalog Number to Publication Cross-Reference392
- General System Information393
- Analog I/O Modules393
Appendix H. Terminal Block Quick Connect Components402
- Terminal Block Quick Connect Components for 16-Point Modules403
- Terminal Block Quick Connect Components for 32-Point Modules412
Appendix I. SNP Multidrop415
- SNP Multidrop Overview415
  - Multidrop Cables416
  - Limitations416
- Cable and Connector Specifications416
- MultiDrop Cable Wiring Diagram417
- SNP Multidrop Examples418
- Configuring and Connecting a Programmer to a Multidrop Network419
  - Assigning a PLC SNP ID to a PLC with Logicmaster420
  - Connecting your Logicmaster Programmer to a PLC on a Multidrop System420
- SNP Multidrop Troubleshooting421
Appendix J. Ethernet Transceivers422
- IC649AEA102 Ethernet 10BASE-T Transceiver422
  - Power Requirement422
  - LED Indicator Lights422
- IC649AEA103 Ethernet 10BASE2 Transceiver423
  - Power Requirement423
  - LED Indicator Light423
Appendix K. Tables and Formulas424
- AWG to Metric Wire Size Conversion425
- Tables and Formulas424
Appendix L. 44A420084-001 EMI Line Filter430
- 44A720084-001 Optional EMI Line Filter430
- 44A720084-001 Line Filter Mounting Dimensions432
Index433

GE Series 90-30 PLC - Page 84

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