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GMP PROTOPIC AUTO-540 HS User Manual

GMP PROTOPIC AUTO-540 HS
66 pages
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2015. 07. 29
USER MANUAL FOR PROTOPIC AUTO-540 HS
Before operating the unit, please read this manual thoroughly and retain it for future reference.
The design / specification of the machine could be changed for improvement without any prior notice.

Table of Contents

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GMP PROTOPIC AUTO-540 HS Specifications

General IconGeneral
BrandGMP
ModelPROTOPIC AUTO-540 HS
CategoryLaminator
LanguageEnglish

Summary

Safety Instructions

General Safety Precautions and Symbol Meanings

Defines safety symbols like Warning and Caution, emphasizing user safety and property prevention.

Power Connection and Usage Safety

Safety guidelines related to electrical connections, including wet hands, overloading, and voltage.

Safety Instructions

Grounding and Electrical Hazards

Highlights the importance of grounding and risks associated with static electricity and improper plug handling.

Installation and Operational Safety

Covers safety during installation, like avoiding flames, sealed areas, and keeping body parts away from moving parts.

Safety Instructions

Operational Safety Precautions

Addresses safety during operation, moving, and handling, including sharp blades and hot rollers.

Safety Devices

Emergency Stop Switch Functionality

Explains the purpose, location, and operation of the Emergency Stop Switch.

Safety Devices

Laminating Roller Safety Cover

Describes the safety cover for the laminating roller to prevent burns.

Feeding Device Protection Switch

Details the switch that protects the feeding device from table damage.

Warning Stickers

Identification of Warning Labels

Details various warning stickers attached to the machine for user safety during operation.

Packing Contents

Included Items List

Lists all components and accessories included in the product package.

Main Devices Overview

Key Machine Components

Identifies and illustrates major components like the Perforator, Film Shaft Holder, and Control Panel.

Main Devices Overview

Feeder and Rewinder System

Illustrates and names components of the feeder and rewinder systems, including shafts and adjustment knobs.

Main Devices Overview

Additional Components

Identifies additional key components such as the Bursting Roller and Power Switch.

Move & Installation

Unpacking Procedure

Step-by-step instructions for safely unpacking the machine from its packaging.

Product Moving Guidelines

Provides instructions and conditions for moving the machine, including forklift usage.

Move & Installation

Moving by Caster Wheel

Details the procedure and precautions for moving the machine using its caster wheels.

Height Adjustment Leg (Leveling Foot)

Explains the function and adjustment of the leveling feet for machine stability.

Move & Installation

Installation Environment Requirements

Specifies ideal installation conditions, including flatness, ventilation, and avoiding flammable substances.

Installation Space Requirements

Provides a diagram and dimensions for the necessary installation and working space.

Move & Installation

Power Connection Specification

Details the required power voltage, frequency, and current for the machine.

Plug and Socket Identification

Illustrates and identifies the power plug and socket connections, including wiring.

Move & Installation

Switchboard Power Connection

Shows the wiring diagram for connecting the power cable to the switchboard.

Move & Installation

Power Connection Safety Cautions

Provides critical safety warnings regarding electricity consumption, grounding, and connection practices.

Move & Installation

Connecting the Air Compressor

Explains the procedure for connecting the air compressor for essential machine functions.

Move & Installation

Connecting the Vacuum Pump

Details the purpose and connection steps for the vacuum pump used in substrate feeding.

Control Panel Operations

Display Screen Layout and Details

Introduces the Main Screen, Sub Screens, and their respective display contents like JOB and temperature.

Control Panel Operations

Understanding Display Items

Provides detailed explanations for each item displayed on the control panel screen.

Control Panel Operations

Sub-Screen Functionality

Explains the status displays for motors, switches, and sensors shown on Sub-Screen 1 and 2.

Control Panel Operations

Button Functionality Overview

Details the functions of various buttons on the control panel, including RUN, STOP, REVERSE, and INCHING.

Control Panel Operations

Screen Converter, Feeder, and Burst Controls

Explains the functions of the SCREEN converter, FEEDER controls (RUN, HOME), and BURST position adjustment.

Control Panel Operations

Speed, ON/OFF, and Temperature Controls

Details how to adjust speed, operate the upper roller (ON/OFF), and set temperature (CONTROL section).

Control Panel Operations

Job, Length, Table, and LCD Controls

Explains the JOB mode selection, substrate length setting, table movement, and LCD display.

Error Messages

Main Screen Error Codes

Lists and explains error messages appearing on the main screen, such as COM1, COM2, and LAMI DRIVE ALARM.

Error Messages

Drive Alarms and Limit/Safety Errors

Details drive-related alarms and errors for limits, emergency stops, and open covers.

Error Messages

Sub-Screen Error Statuses

Lists error statuses and normal status as displayed on the sub-screens.

Error Messages

Stand-by and Power Off Status

Explains the messages and conditions for stand-by and power off modes.

How to Use Main Devices: Feeding Area

Separator, Blower, and Blast Foot Functions

Describes the function and installation of the separator, blower, and blast foot in the feeding area.

Rear Guide and Pick Up Cup Functions

Explains the purpose of the rear guide and pick up cup for substrate handling.

How to Use Main Devices: Feeder System

Feeder Fixing and Height Adjustment

Details how to adjust the feeder's position using the fixing knob and height adjustment knob.

How to Use Main Devices: Feeding Area

Misfeeding Sensor and Feeding Wheel/Brush

Explains the misfeeding sensor and the function of the feeding wheel and brush.

Substrate Stopper and Alignment

Describes the substrate stopper for alignment and the substrate alignment process.

How to Use Main Devices: Feeding Area

Substrate Guide and Feeding Table

Details the function of the substrate guide and the feeding table for substrate placement.

How to Use Main Devices: Lamination Area

Adjusting Laminating Roller Pressure

Explains how to adjust the pressure on the laminating roller using the pressure controller.

Adjusting Decurling Value

Details how to adjust the decurling device to prevent curling on laminated results.

How to Use Main Devices: Cutting Area

Perforator Adjustment

Explains how to adjust the perforator for easy cutting of laminated results.

Skewing Wheel Function

Describes the function of the skewing wheel to improve cutting quality.

How to Use Main Devices: Film Loading

Film Shaft Structure

Illustrates the structure of the film shaft, including its components.

Film Loading Procedure

Provides step-by-step instructions for loading the laminating film roll onto the shaft.

How to Use Main Devices: Film Loading

Film Positioning Guidelines

Specifies the correct positioning of the film relative to the substrate for optimal results.

Side Slitter and Rewinder Operation

Explains the operation of the side slitter and rewinder for adjusting film width.

How to Use Main Devices: Other Devices

Main Power Switch and Tray Table

Describes the main power switch operation and the utility of the tray table.

Sleeking Idle Bar Installation

Details the installation method for the sleeking idle bar for various sleeking operations.

How to Laminate

Preparation for Lamination

Outlines the initial steps for preparing the machine and substrates for lamination.

Substrate Stacking Procedure

Explains how to properly stack substrates on the feeding table to prevent errors.

How to Laminate

Feeder Setup and Adjustments

Details feeder setup, including height adjustment and positioning for optimal feeding.

How to Laminate

Control Panel Setup for Lamination

Guides on setting paper length and roller temperature via the control panel.

How to Laminate

Film Loading Procedure

Step-by-step instructions for loading the film roll onto the laminator shaft.

How to Laminate

Lamination Process and Test Run

Covers the test lamination process, checking feeding, and setting up perforators.

Perforator and Bursting Setup

Details setting the perforator position and activating the bursting function.

How to Laminate

Test Operation Checks and Speed Adjustment

Provides checks for overlap, curling, adhesion, cutting, and speed adjustment after testing.

Maintenance

Roller Cleaning Procedure

Instructions for cleaning the laminating rollers using isopropyl alcohol after use.

Machine Body Cleaning

Guidelines for cleaning the exterior of the machine using a smooth, dry cloth.

Troubleshooting Guide

Feeding Area: Table and Substrate Feed Issues

Addresses problems with the feeding table not moving and substrates not feeding correctly.

Troubleshooting Guide

Feeding Area: Multiple Sheets, Straightness, and Operation Stop

Covers issues like feeding multiple sheets, feeding crookedly, and operation stopping due to errors.

Troubleshooting Guide

Lamination Area: Roller, Temperature, Adhesion, and Cutting Issues

Troubleshoots problems related to the laminating roller, temperature, adhesion, and film cutting.

Troubleshooting Guide

Lamination Results: Wrinkles, Curling, Shrinkage, and Speed Issues

Addresses common issues with laminated results like wrinkles, curling, shrinkage, and irregular speed.

Troubleshooting Guide

Cutting Area and General Machine Issues

Troubleshoots problems with the bursting roller, cutting quality, and general machine operation.

Specifications

Machine Dimensions and Size Limits

Lists the overall dimensions and substrate size limitations of the Protopic Auto-540 HS.

Performance Specifications

Details key performance specs like speed, thickness range, films used, and component specifications.

Digital Sleeking Solution Introduction

Overview of Digital Sleeking Applications

Introduces the capabilities of digital sleeking for adding value to prints.

Sleeking Types: Gloss/Matt, Hologram, Metallic

Categorizes different types of sleeking foils available for various finishes.

Sleeking: Gloss & Matt Finish

Gloss/Matt Sleeking Process and Conditions

Details the process and required conditions for applying gloss and matt finishes using specific foils.

Sleeking: Gloss & Matt Finish

Whole Page Gloss/Matt Sleeking

Explains the process for applying a gloss or matt finish to the entire page.

Sleeking: Gloss & Matt Finish

Spot Gloss/Matt Sleeking

Describes the process for applying gloss or matt finishes to specific areas of a print.

Sleeking: Gloss & Matt Finish

Spot Gloss/Matt Sleeking with Lamination

Details the procedure for applying spot gloss/matt finishes combined with lamination.

Sleeking: Hologram Finish

Hologram Sleeking Process and Conditions

Explains the process and conditions for applying hologram finishes using specific foils.

Sleeking: Hologram Finish

Whole Page Hologram Sleeking

Details the process for applying a hologram finish to the entire page.

Sleeking: Hologram Finish

Spot Hologram Sleeking

Describes the process for applying hologram finishes to specific areas of a print.

Sleeking: Hologram Finish

Spot Hologram Sleeking with Lamination

Explains the procedure for applying spot hologram finishes combined with lamination.

Metallic Sleeking

Spot Metallic Sleeking Process and Conditions

Details the process and conditions for applying spot metallic finishes using specific foils.

Metallic Sleeking

Spot Gold/Silver Metallic Sleeking Process

Describes the process for applying spot gold or silver metallic finishes to prints.

Film Specification

Sleeking Film Types and Details

Lists various types of sleeking films, including metallic, single color, multi color, and hologram foils.

Specific Hologram Sleeking Foils

Details specific hologram sleeking foils, including PET and UV types with their core sizes.

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