MALFUNCTION INSPECTION CU800 Service Manual
144
5.3.5 Assembling and Installing
Front Brake Calipers
WARNING
• All internal brake components should be
cleaned and lubricated with new brake
fluid only before installation.
Must use DOT3 Brake
Fluid
• Replace the caliper piston seals and dust seal
whenever a brake caliper is disassembled.
1. Install:
• caliper piston seals ①
• dust seals ②
2. Install:
• brake caliper pistons ①
The following procedure applies to both of the
front brake calipers.
1. Install:
• brake caliper assembly
• bolt flange
48Nm (4.8m · kg,35 ft · lb)
• brake hose ①
• copper washers ②
• union bolt ③
NOTE
When installing the brake hose on the brake
caliper, make sure that the brake pipe touches
the projection a on the brake caliper.
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