CONTENT
CHAPTER 1 GENERAL INFORMATION……………………………………………………1
1.1 WATNINGS, CAUTIONS AND NOTES…………………………………………………1
1.2 DESCRIPTION………………………………………………………………………………2
1.3 IDENTIFICATION CODE………………………………………………………………… 3
1.4 SAFETY …………………………………………………………………………………… 4
1.4.1 Operator Safety………………………………………………………………………… 4
1.4.2 Battery Safety…………………………………………………………………………… 7
1.4.3 Cleaning Parts…………….….………………………………………………………… 8
1.4.4 Warning Labels…………………….….………………………………………………… 8
1.5 SERIAL NUMBERS………………………………………………………………………… 8
1.6 FASTENERS……………………………………………………………………………… 8
1.6.1 Torque Specifications …………………………………………………………………… 9
1.6.2 Self-locking Fasteners…………………………………………………………………… 9
1.6.3 Washers…………………………………………………………………………………… 9
1.6.4 Cotter Pins………………………………………………………………………………… 9
1.6.5 Snap Rings and E-clips ……………………............…………….……….….... 10
1.7 SHOP SIPPLIES………………………………………………………………………… 11
1.7.1 Lubricants and Fluids………………………………………………………………… 11
1.7.2 Greases………………………………………………………………………………… 11
1.7.3 Brake Fluid………….…………………………………………………………………… 11
1.7.4 Cleaners, Degreasers and Solvents ………………………………………………… 11
1.7.5 Gasket Sealant…………….……….………………………………………………… 12
1.7.6 Gasket Remover ……………………………………………………………………… 12
1.7.7 Thread Locking Compound………………………………………………………… 12
1.8 BASIC TOOLS …………………………………………………………………………… 12
1.8.1 Screwdrivers…………………………………………………………………………… 13
1.8.2 Wrenches ……………………………………………………………………………… 13
1.8.3 Adjustable Wrenches ………………………………………………………………… 14
1.8.4 Socket Wrenches, Ratchets and Handles ………………………………………… 14
1.8.5 Impact Drivers ………………………………………………………………………… 15
1.8.6 Allen Wrenches………………………………………………………………………… 16
1.8.7 Torque Wrenches……………………………………………………………………… 16
1.8.8 Torque Adapters ……………………………………………………………………… 16