1.20.2 Brake Drag…………………………………………………………………………… 53
1.20.3 Hard Brake Lever or Pedal Operation…………….………………………………… 53
1.20.4 Brake Grabs…………………………………………………………………………… 54
1.20.5 Brake Squeal or Chatter …………………………………………………………… 54
1.20.6 Leaking Brake Caliper …………………...……….………………………………… 54
1.20.7 Leaking Master Cylinder………………………….………………………………… 54
CHAPTER 2 SPECIFICATIONS………………………………………………………………55
2.1 CONVERSION TABLE…………………………………….........……………….… 55
2.2 DEFINITION OF UNIT …………………………………………………………… 55
2.3 VEHICLE SPECIFICATIONS…………………………………………………………… 56
2.4 CHASSIS SPECIFICATIONS……………...........…………………………...…… 58
2.5 12V SYSTEM ELECTRICAL SPECIFICATIONS……………...........……………… 59
2.6 76.8V SYSTEM ELECTRICAL SPECIFICATIONS………………………………… 60
2.7 LUBRICATION POINTS AND LUBRICANT TYPES……………………………………62
CHAPTER 3 MAINTENCE AND ADJUSTMENT OF THE EV………………………….…64
3.1 MAINTENANCE SCHEDULE……………………………………….……………....……64
3.2 CHASSIS………………………………………………………………………………….65
3.2.1 Adjusting the Brake Pedal……………………………………………………………… 65
3.2.2 Adjusting the Parking Brake…………………………………………………………… 66
3.2.3 Checking the Brake Fluid Level ….………………………………………………… 66
3.2.4 Checking the Front or Rear Brake Pads…………………………………………… 67
3.2.5 Checking the Brake Hoses and Brake Pipes ……………………………………… 67
3.2.6 Bleeding the Hydraulic Brake System ……………………………………………… 68
3.2.7 Checking the Final Gear Oil Level…………………………………………………… 69
3.2.8 Changing the Final Gear Oil…………………………………………………… 69
3.2.9 Checking the Differential Gear Oil…………………………………………………… 70
3.2.10 Changing the Differential Gear Oil………………………………………………...... 71
3.2.12 Checking the Constant Velocity Joint Dust Boots………………………………… 72
3.2.13 Checking the Steering System……………………………………………………… 72
3.2.14 Adjusting the Toe-in ………………………………………………………………… 73
3.2.15 Adjusting the Front and Rear Shock Absorbers…………………………………… 74
3.2.16 Checking the Tires …………………………………………………………………… 76
3.2.17 Checking the Wheels………………………………………………………………… 78
3.2.18 Checking and Lubricating the Cables ………………………………………………78
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