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Hiwin D2 User Manual

Hiwin D2
302 pages
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D2 Drive User Guide v1.8
HIWIN Mikrosystem Corp.
D2 Drive User Guide
Version 1.8
December 7, 2016

Table of Contents

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Hiwin D2 Specifications

General IconGeneral
BrandHiwin
ModelD2
CategoryDC Drives
LanguageEnglish

Summary

About the User Guide

Instructions Before Use

Guidelines and warnings for safe and correct operation of the D2-series drives.

Safety Instructions

Categorized safety instructions covering warnings, attention, prohibitions, and requirements for safe operation.

Specifications

Drive Information

Details on safety certifications, nameplate information, and model number structure.

Drive Specifications

Comprehensive technical specifications of the D2 drive, covering input, output, and environment.

Drive Dimensions

Illustrations and dimensions of various D2 drive models, including mounting hole details.

Drive Installation

Instructions for proper installation of the drive, including grounding, spacing, and environmental considerations.

Computer Requirements

System requirements for the PC used with the drive's software, including CPU, RAM, and OS.

Operation Principles

Operation Modes

Description of available operation modes: Position, Velocity, Force/Torque, and Stand-alone.

Encoder Type

Explanation of supported encoder types: Digital and Analog, noting D2 drives support digital only.

Encoder Signal Output

Details on buffered and emulated encoder output modes for sending signals to host controllers.

Path Planning

Concepts of path planning including position, velocity, acceleration, and smooth factor.

Servo Loops and Gains

Explanation of servo control loops and the use of a common gain for simplified tuning.

Gain Margin and Phase Margin

Analysis of gain margin and phase margin using Nyquist and Bode diagrams.

Move and Settling

Defines move time, settling time, and the 'In-position' signal.

Error Compensation

Method for improving positioning accuracy using an error map and linear interpolation.

Velocity Ripple

Explanation of velocity ripple as a measure of motion stability and its calculation.

Enable

Description of the enable step required before receiving motion commands, including Step motion mode.

Common Physical Quantities

Table listing and describing common physical quantities used in the drive system.

Wiring

System Configuration and Wiring

Overview of system configuration and function of each drive connector.

CN1 Power

Details on CN1 power wiring for frame A-C and frame D models, including regenerative resistor and DC reactor.

CN2 Brake/Motor Power

Wiring for CN2 connector as brake connector (A-C) or motor power connector (D).

CN3 USB Communication

Instructions for connecting the drive to a PC via USB for monitoring and parameter setting.

CN4 Modbus Communication

Configuration for Modbus communication using RS485 with host controllers.

CN5 Modbus Communication/Safety Function

Details on CN5 connectors for Modbus or safety function input.

CN6 Control Signal

Pin assignment and voltage requirements for CN6 control signal.

CN7 Encoder

Pin assignment and signal definitions for the CN7 encoder connector.

CN8 EtherCAT Communication

Connection details for EtherCAT module using CN8 connector.

CN13/CN14 Extension I/O Signal

Specifications and pin assignments for the extension I/O module connectors.

Drive Accessories

Information on available accessories like motor power cables, encoder cables, and control signal cables.

Main Power Wiring

Guidelines for AC power wiring, including single-phase and three-phase connections.

Multiple Drives Connection

Instructions for connecting multiple drives in parallel, with cautions regarding power connections.

I/O Signal Wiring

Wiring examples for digital input and output signals.

Wiring Examples for Control Commands

Illustrations of wiring for pulse, voltage, and PWM control commands.

Drive Configuration

Installation and Communication

Steps for installing the Lightening HMI software and establishing communication with the drive.

Configuration Center

Guide to configuring motor, encoder, and operation modes within the software.

Auto Phase Center

Procedure for auto phase initialization using STABS or LSWIR methods.

Auto Tune Center

Process for automatic gain tuning to optimize servo response and system stability.

I/O Center

Configuration of digital inputs and outputs, including status indicators and logic inversion.

In-position Signal Setting

Setting target radius and debounce time for the 'In-position' signal.

Homing Configuration

Parameters and modes for configuring the homing procedure.

Save Parameters to Flash and Recover to Factory Default

Instructions for saving parameters to Flash and restoring factory default settings.

Parameter Setting Examples via HMI

Practical examples of setting parameters for Position, Velocity, Force/Torque, and Stand-alone modes.

Drive Tuning

Status Display and Quick View

Tools for monitoring drive status, including status indicators and quick view of physical quantities.

Performance Center

Interface for motion testing and tuning, supporting P2P, relative, and continuous motion.

Scope

Using the oscilloscope tool to observe physical quantities and analyze tuning results.

Data Collection

Features for capturing and processing drive data, including manual and conditional auto collection.

Plot View

Analysis tool for visualizing and calculating collected data with zoom and mathematical functions.

Advanced Gains

Configuration of advanced parameters like filters, feed-forward, schedule gains, and VSF.

Loop Constructor

Tool for analyzing control system stability via Nyquist, Bode, and Nichols diagrams.

Encoder Signal Confirmation

Procedures to verify the encoder signal and value using HMI functions.

Error Map Function

Setting up and enabling the error map for improving positioning accuracy.

Backlash Compensation

Setting up backlash compensation to improve bi-directional reproducibility.

LCD Operation

LCD Function

Overview of LCD panel functions, including panel description and operation page structure.

Parameter Initialization via LCD

Step-by-step guide for initializing parameters using the drive's LCD panel.

Home Page

Display of servo status, errors, and warnings on the LCD's home page.

Display Parameters Page

Navigating and viewing various drive parameters and their status via the LCD.

Change Parameters Page

Procedure for modifying common and advanced parameters via the LCD.

Actions Page

Performing motor functions like enable/disable, jog, absolute motion, and auto tune via LCD.

Parameter Setting Examples via LCD

Examples demonstrating parameter settings for Position, Velocity, Force/Torque, and Stand-alone modes via LCD.

Protection Function

Motion Protection

Limiting speed, acceleration, deceleration, and emergency stop for motor output.

Position and Velocity Errors Protection

Setting limits and warnings for position and velocity errors to prevent anomalies.

Brake Output

Configuration of brake signal output for actuating external electromagnetic brakes.

Limit Protection

Implementing hardware and software limits to protect against over-stroke conditions.

Over Temperature Protection

Functions for estimating motor temperature and protecting the drive from overheating.

Over Voltage Protection

Details on over-voltage protection and the use of regenerative resistors.

Axis Enable Setting

Start Enable Method

Methods for enabling the motor via host controller or temporary hardware enable.

Confirm Enable Status via HMI

Verifying the motor enable status through the HMI and using F12 for emergency stop.

Parameter Comparison

Comparing Parameters in RAM and Flash

Observing differences between RAM and Flash parameters and managing them.

Update Firmware & Load PDL

Update Drive’s Firmware

Procedure for updating the drive's firmware using the Lightening software.

Load PDL Program into Drive

Steps for loading a PDL program into the drive via the PDL edit interface.

Modbus Communication

Modbus Communication Specification

Details on Modbus communication parameters like baud rate, parity, and data length.

Function Code

Description of Modbus function codes for reading and writing registers, including error codes.

Modbus Objects

Listing of Modbus objects with data types, ranges, and register addresses.

EMC Solution

Common-Mode Motor Filter

Guidelines for using common-mode motor filters to reduce noise and improve motor control.

Motor Power Cable with Magnetic Rings

Recommendations for using magnetic rings on motor power cables to mitigate noise interference.

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