Hypertherm HyPerformance Plasma HPR400 User Manual

Table of ConTenTs
HPR400XD Auto Gas – 806160 iii
Torch lead junction box (Optional)......................................................................................................................................................3-36
Install the junction box ................................................................................................................................................................. 3-37
Connect the leads ........................................................................................................................................................................3-38
Work lead .................................................................................................................................................................................................3-42
Torch connections .................................................................................................................................................................................. 3-43
Connect the torch to the torch lead assembly ......................................................................................................................3-43
Connect the torch to the quick-disconnect ...........................................................................................................................3-47
Torch mounting and alignment ............................................................................................................................................................3-48
Mounting the torch ....................................................................................................................................................................... 3-48
Torch alignment ............................................................................................................................................................................3-48
Torch lifter requirement .........................................................................................................................................................................3-49
HyperNet ...................................................................................................................................................................................................3-49
Power requirements ...............................................................................................................................................................................3-50
General ...........................................................................................................................................................................................3-50
Line disconnect switch ...............................................................................................................................................................3-51
Main power cable ......................................................................................................................................................................... 3-51
Connect the power .................................................................................................................................................................................3-52
Torch coolant requirements ..................................................................................................................................................................3-53
Premixed coolant for standard operating temperatures ......................................................................................................3-53
Custom Coolant mix for cold operating temperatures .........................................................................................................3-54
Custom Coolant mix for hot operating temperatures ...........................................................................................................3-55
Water purity requirements ....................................................................................................................................................................3-55
Fill the cooler with coolant .................................................................................................................................................................... 3-56
Gas requirements ...................................................................................................................................................................................3-57
Setting the supply regulators .....................................................................................................................................................3-57
Gas regulators ......................................................................................................................................................................................... 3-58
Supply gas plumbing .............................................................................................................................................................................3-59
Connect the supply gases .........................................................................................................................................................3-60
Supply gas hoses ...................................................................................................................................................................................3-61
Section 4
OPERATION .............................................................................................................................................................................41
Daily start-up ...............................................................................................................................................................................................4-3
Check torch ......................................................................................................................................................................................4-3
Power indicators ........................................................................................................................................................................................4-4
General ..............................................................................................................................................................................................4-4
Power supply ....................................................................................................................................................................................4-4
Selection console ............................................................................................................................................................................4-4
Metering console .............................................................................................................................................................................4-4
CNC controller requirements ..................................................................................................................................................................4-5
CNC screen examples ..............................................................................................................................................................................4-6
Main (control) screen ......................................................................................................................................................................4-6
Diagnostic screen ...........................................................................................................................................................................4-7
Test screen .......................................................................................................................................................................................4-8
Cut chart screen ..............................................................................................................................................................................4-9
Consumable selection ...........................................................................................................................................................................4-10

Hypertherm HyPerformance Plasma HPR400 Specifications

General

Duty Cycle	100% at 400 A
Cutting Capacity	up to 50 mm (2 in)
Output Current	30-400 A
Input Voltage	200 – 480 V, 3-PH, 50/60 Hz
Gas Supply	Oxygen, Air, Nitrogen