Hypertherm HyPerformance Plasma HPR400 User Manual

Table of ConTenTs
HPR400XD Auto Gas – 806160 i
ELECTROMAGNETIC COMPATIBILITY EMC ........................................................................................................EMC1
WARRANTY ............................................................................................................................................................................W1
Section 1
SAFETY ................................................................................................................................................................................ SC1
Recognize safety information ..............................................................................................................................................................SC-2
Follow safety instructions ..................................................................................................................................................................... SC-2
Inspect equipment before using ......................................................................................................................................................... SC-2
Responsibility for safety ........................................................................................................................................................................SC-2
A plasma arc can damage frozen pipes ...........................................................................................................................................SC-2
Static electricity can damage printed circuit boards .....................................................................................................................SC-2
Grounding safety....................................................................................................................................................................................SC-3
Electrical hazards ...................................................................................................................................................................................SC-3
Electric shock can kill ............................................................................................................................................................................SC-3
Cutting can cause fire or explosion ...................................................................................................................................................SC-4
Machine motion can cause injury .......................................................................................................................................................SC-4
Compressed gas equipment safety ...................................................................................................................................................SC-5
Gas cylinders can explode if damaged .............................................................................................................................................SC-5
Toxic fumes can cause injury or death .............................................................................................................................................. SC-5
A plasma arc can cause injury and burns .........................................................................................................................................SC-6
Arc rays can burn eyes and skin .........................................................................................................................................................SC-6
Pacemaker and hearing aid operation ..............................................................................................................................................SC-6
Noise can damage hearing .................................................................................................................................................................. SC-7
Dry dust collection information ...........................................................................................................................................................SC-7
Laser radiation ........................................................................................................................................................................................SC-8
Additional safety information ...............................................................................................................................................................SC-8
Section 2
SPECIFICATIONS ...................................................................................................................................................................21
System description ....................................................................................................................................................................................2-3
General ..............................................................................................................................................................................................2-3
Power supply ....................................................................................................................................................................................2-3
Cooler ................................................................................................................................................................................................2-3
Ignition console ................................................................................................................................................................................2-3
Selection console ............................................................................................................................................................................2-3
Metering console .............................................................................................................................................................................2-3
Torch ..................................................................................................................................................................................................2-3
Specifications .............................................................................................................................................................................................2-4
System gas requirements ..............................................................................................................................................................2-4
Power supply ....................................................................................................................................................................................2-5
Cooler – 078531 ..........................................................................................................................................................................2-6
Ignition console – 078172 ............................................................................................................................................................2-7
Torch lead junction box (Optional) – 078619 ..........................................................................................................................2-9
Selection console – 078533 .....................................................................................................................................................2-10
Metering console – 078535 ......................................................................................................................................................2-11
Torch – 228354 ...........................................................................................................................................................................2-12
IEC symbols .............................................................................................................................................................................................2-13

Hypertherm HyPerformance Plasma HPR400 Specifications

General

Duty Cycle	100% at 400 A
Cutting Capacity	up to 50 mm (2 in)
Output Current	30-400 A
Input Voltage	200 – 480 V, 3-PH, 50/60 Hz
Gas Supply	Oxygen, Air, Nitrogen