IAI ASEP - User Manual

Other manuals for IAI ASEP

Operation Manual56 pages

First Step Guide5 pages

Questions and Answers

V
veronica95Sep 3, 2025
What to do if the IAI ASEP displays an Excitement Detection Error?
- M
  Marissa ArcherSep 3, 2025
  If the IAI Controller shows an excitement detection error: * Check the motor connecting cable wiring condition. * Confirm that there is no error in the mechanical part assembly condition. * Move the actuator away from the mechanical end and re-input the power. * If the load weight is normal, move the actuator by hand to check the sliding resistance after the power is turned OFF. This error may occur due to loose cable connections, brake not released, excessive motor load, the actuator hitting the mechanical end during power input, or high sliding resistance in the actuator.
A
Allison FryeAug 25, 2025
What to do if the IAI ASEP Controller displays a software stroke limit over error?
- E
  Edward GrayAug 25, 2025
  If the IAI Controller shows a software stroke limit over error: * Set the deceleration curve so that an over-chute is not caused when the actuator is stopped. * Return the actuator within the soft limit range and perform the servo-motor turning ON operation. This error can occur if the actuator exceeds the soft limit due to high load or deceleration settings (especially in vertical installations) or if the actuator is moved out of the soft limit range when the servo-motor is OFF.
P
Peter RuizSep 23, 2025
What to do if IAI Controller experiences A and B-phase wire breaking?
- C
  Carolyn GibsonSep 23, 2025
  If the IAI Controller experiences A and B-phase wire breaking, it means the encoder signal is not being detected properly. Check the condition of the actuator connection cable and perform a continuity check. If no abnormalities are detected, contact support.
P
pzamoraSep 9, 2025
What to do if IAI ASEP issues movement command during home return operation?
- D
  davidkingSep 9, 2025
  If the IAI Controller issues a movement command during a home return operation, input the command after confirming that the home return is complete (LS0 or PE0 is turned ON).
J
Julie MurraySep 15, 2025
How to resolve A, B, or Z-phase wire breakage in IAI ASEP?
- J
  Joel MitchellSep 15, 2025
  Check for the connection condition of the actuator connecting cable and perform the continuity test. If normal, contact our company in case of A, B or Z-phase Wire Breakage in IAI Controller.
B
Brian SimonSep 6, 2025
What to do for absolute encoder error detection 1 on IAI ASEP Controller?
- D
  David MckeeSep 6, 2025
  To resolve an absolute encoder error detection 1 in the IAI Controller, turn OFF the power, ensure no vibration is added to the actuator, and then turn the power back ON. The error can occur if the current position changes due to an external force after the absolute unit reset is completed and the power is re-input, or when the absolute unit is reset.
B
Brian RiveraAug 30, 2025
How to resolve non-volatile memory data breakdown in IAI ASEP Controller?
- B
  Brooke BartlettAug 30, 2025
  When the error is caused even when the power is re-input, contact our company in case of Non-Volatile Memory Data Breakdown in IAI Controller.
H
Haley GilmoreSep 18, 2025
What causes pressing motion range over error in IAI ASEP?
- C
  Colleen ClementsSep 18, 2025
  Review the whole system in case of Pressing Motion Range Over Error in IAI Controller.
D
Danielle HodgeSep 12, 2025
Why electric angling mismatching in IAI ASEP Controller?
- G
  greendanielSep 12, 2025
  If the position deviation counter is over-flown in the IAI Controller, confirm the load conditions, ensuring that the work does not interfere with any nearby object and that the brake has been released. Also, consider the counter overflow before the electric angle determination (in the Z-Phase Indetectable condition). In such a case, a broken motor cable or encoder wire output error is suspected, so check the cable connection.
T
Tina DonaldsonAug 27, 2025
How to fix excitement detection error in IAI ASEP Controller?
- K
  Kathryn RobertsAug 27, 2025
  Check for the motor connecting cable wiring condition. Confirm that there is no error in the mechanical part assembly condition. Move the actuator away from the mechanical end and re-input the power. In the case that the load weight is normal, move the actuator by hand to check the sliding resistance after the power is turned OFF. In the case that there is any error in the actuator itself, contact our company in case of Excitement Detection Error in IAI Controller.

Summary

Safety Guide

Safety Precautions

General safety precautions for robot operation to prevent injury or damage.

Precautions in Operation

Operational Requirements

Guidance on teaching tools, data backup, operation patterns, and signal inputs.

Standards Compliance

International Standards and CE Marking

Details on RoHS, CE Marking, and UL compliance for the products.

Starting Procedures

Initial Setup and Checks

Steps for initial settings, power checks, servo ON, and safety circuit verification.

Component Identification

Controller Parts and Functions

Identifies key controller components like connectors, LEDs, and indicators.

Actuator Axes Types

Axis Type Illustrations

Illustrates rod, slider, table, arm, gripper, and rotary actuator axis types.

Specifications Overview

Product Check and Teaching Tools

Lists product parts, required teaching tools, and related manuals for setup.

Basic Specifications

External Dimensions

Controller and Battery Unit Dimensions

Provides external dimensions for controller models and the absolute battery unit.

I;O Specifications

PIO Input;Output Interface

Details PIO interface specifications, voltage, current, and circuit diagrams.

Installation Environment

Installation and Noise Elimination

Grounding, Wiring, and Noise Reduction

Guidelines for proper grounding, wiring, and noise reduction techniques.

Wiring Overview

Wiring Diagrams and Connections

Shows overall wiring connections for controller, battery, and actuators.

PIO Patterns and Circuit Examples

PIO Signal Assignments

Circuit Diagrams

Power, Emergency Stop, and PIO Circuits

Provides circuit diagrams for power, emergency stop, and PIO pattern examples.

Wiring Methods

Connector Wiring Details

Details wiring for power supply, FG terminal, actuator, PIO, SIO, and battery connectors.

Operation Procedures

Initial Settings and Configuration

Guides through initial configuration steps using PC software or Touch Panel.

Position Data Setting

Absolute Reset Procedure

Power-up and PIO Control

Input Signal Control

Explains input signal requirements and time constants for reliable operation.

Home-return Operation

Timing Charts

Movement and Control Timing Diagrams

Illustrates timing for point-to-point, pause, speed change, and pressing operations.

User Parameters

Parameter Descriptions

Details user parameters for positioning, speed, gain, torque, and other settings.

Servo Adjustment

Adjustment Guides for ASEP;PSEP and DSEP

Provides step-by-step guidance for servo adjustment based on model and situation.

Alarm Management

Alarm Levels and Troubleshooting

Details alarm classification, cancellation methods, and comprehensive troubleshooting for errors.

Appendix: Specifications

Connectable Actuator Specifications

Lists detailed specifications for various connectable actuators.

Pressing Force and Current Limit Value

IAI ASEP Specifications

General

Operating Temperature	0 to 40°C
Storage Temperature	-10 to 60°C
Vibration Resistance	4.9 m/s² (0.5 G) or less
Protection Class	IP20
Number of Axes	1
Communication Interface	Ethernet, RS-232C
Power Supply	24V DC
Humidity	20 to 80% RH (non-condensing)
Control Method	Position, Speed, and Torque Control
Programming Language	Proprietary language (IAI language)