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JUKI DLN-9010 User Manual

JUKI DLN-9010
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•JUKI
DLN-9010
RiESStqiS
INSTRUCTION
MANUAL
BETRIEBSANLEITUNG
MANUEL
D'UTILISATION
MANUAL
DEINSTRUCCIONES
MANUALE
D'ISTRUZIONI
MUKi
NOTE:
Read safety Instructions carefully
and
understand
thenn before using.
Retain
this
Instruction
R/fanual
for
future
reference.
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NOTE:
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Instrucciones
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Conserve
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NOTA:
Leggereattentamentee compredere tutte le istruzioni per iasicurezza primadi inziare
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uso di
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macchina. Conservare questo Manuale d'Instruzioni per pronto riferimento.
No.02
40000365
From the library of: Superior Sewing Machine & Supply LLC

Table of Contents

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JUKI DLN-9010 Specifications

General IconGeneral
MotorDirect-drive servomotor
Max Sewing Speed5, 000 stitches per minute
Needle TypeDPx5
LubricationAutomatic
Dimensions580 x 220 x 370 mm
Weight38 kg

Summary

For Safe Use

Explanation of Danger Levels

Explains the meaning of danger, warning, and caution symbols and their severity levels.

Explanation of Warning Symbols and Labels

Describes the meaning of warning pictograms and labels used on the machine.

General Safety Precautions

Lists essential safety guidelines to follow before operating the sewing machine.

Basic Precautions

Outlines fundamental steps and considerations for safe machine operation.

Safety Devices and Warning Labels

Refers to safety devices and warning labels for proper machine operation.

IMPORTANT SAFETY INSTRUCTIONS

Basic Safety Measures

Core safety practices to follow when using the machine.

Operator Training Requirement

Stresses that the machine must be operated by trained personnel only.

Power Off Procedures

Lists specific situations requiring the power switch to be turned off.

Authorized Repair and Part Usage

Specifies that only trained technicians should perform repairs using JUKI designated parts.

Electrical Component Repair by Qualified Technicians

Requires qualified technicians for electrical component repair and maintenance.

Grounding Requirement for Normal Operation

Stresses the necessity of grounding the machine for normal operation.

Intended Use Restriction

States that the machine is only allowed for its intended purpose.

Specifications

Machine Specifications Overview

Details the machine's technical specifications including application, speed, and needle type.

Lubrication Oil and Noise Level

Specifies the type of lubricating oil and the noise level during operation.

Machine Installation

Installing the Under Cover

Step-by-step guide for attaching the machine's under cover to the table.

Adjusting the Height of the Knee Lifter

Safety Warning Before Knee Lifter Adjustment

Crucial safety warning to turn off the power before performing knee lifter adjustments.

Knee Lifter Height Adjustment Procedure

Step-by-step instructions for adjusting the height of the knee lifter mechanism.

Installing the Thread Stand

Assembling and Mounting the Thread Stand

Guide to assembling the thread stand unit and attaching it to the machine table.

Lubrication

Safety Warning Before Lubrication

Crucial safety instruction to turn off the power before performing lubrication.

Filling the Hook Lubrication Oil Tank

Steps for filling the oil tank for hook lubrication with JUKI New Defrix Oil No.1.

Adjusting the Amount of Oil in the Hook

Hook Oil Adjustment Procedure

Detailed steps for adjusting the oil quantity supplied to the hook.

Special Note for RP Hook (Dry Head) Usage

Specific instructions for using RP hooks, including oil level adjustments.

Break-in Procedure for New or Long-Unused Machines

Recommended break-in procedure for new or infrequently used sewing machines.

How to Confirm Oil Amount (Splashes) in Hook

Oil Amount Confirmation Paper

Description of the special paper used for confirming oil splashes.

Oil Amount Confirmation Procedure

Detailed steps for checking oil splashes, including machine operation and timing.

Sample of Appropriate Oil Amount

Appropriate Oil Amount (Small)

Visual reference for the correct small oil amount for DLN-9010SS/SH.

Appropriate Oil Amount (Large)

Visual reference for the correct large oil amount for DLN-9010SS/SH.

Attaching the Needle

Safety Warning Before Needle Attachment

Crucial safety warning to turn off power before attaching the needle.

Needle Attachment Procedure

Step-by-step guide for correctly installing the needle into the machine.

Caution Regarding Filament Thread Usage

Advises on needle insertion angle when using filament thread to prevent issues.

Adjusting Stitch Length

Stitch Length Adjustment Procedure

Steps for adjusting stitch length using the stitch length dial and feed lever.

Adjusting Presser Foot Pressure

Adjusting Pedal Pressure (Front and Back)

How to adjust the pressure required to depress the front and back parts of the pedal.

Adjusting Pedal Stroke

Method to adjust the pedal's stroke length by changing the connecting rod position.

Threading the Machine Head

Safety Warning Before Threading

Crucial safety warning to turn off power before threading the machine head.

Machine Head Threading Procedure

Step-by-step guide for threading the upper thread through the machine head.

Winding the Bobbin Thread

Inserting Bobbin into Bobbin Case

How to properly insert the bobbin into the bobbin case with correct thread orientation.

Adjusting Bobbin Thread Winding Amount

How to adjust the amount of thread wound onto the bobbin.

Thread Tension

Adjusting Needle Thread Tension

Guide for adjusting the tension of the upper needle thread using tension nuts.

Adjusting Bobbin Thread Tension

Instructions for adjusting the tension of the lower bobbin thread using the tension screw.

Thread Take-Up Spring

Adjusting Thread Take-Up Spring Stroke

How to adjust the stroke length of the thread take-up spring by moving the tension post.

Adjusting Thread Take-Up Spring Pressure

How to adjust the pressure of the thread take-up spring by adjusting the tension post.

Adjusting the Needle Stop Position

Stop Position After Thread Trimming

Procedure to adjust the needle's stop position after thread trimming.

Safety Warning for Needle Stop Adjustment

Critical warning not to operate the machine with the setscrew loosened.

Pedal Pressure and Stroke

Adjusting Pedal Pressure (Front and Back)

How to adjust the pressure required to depress the front and back parts of the pedal.

Adjusting Pedal Stroke

Method to adjust the pedal's stroke length by changing the connecting rod position.

Pedal Adjustment

Installing Connecting Rod

Steps for installing the connecting rod to ensure proper alignment.

Adjusting Pedal Angle

How to adjust the pedal's tilt angle by modifying the connecting rod length.

Pedal Operation

Four Steps of Pedal Operation

Describes the four distinct stages of pedal operation for sewing, stopping, and trimming.

One-Touch Manual Reverse Feed Stitching Mechanism

How to Operate the Reverse Feed Switch

Instructions on how to use the switch lever to perform reverse feed stitching.

Switch Height Adjustment

Adjusting Switch Height and Position

How to adjust the switch's height and position by loosening screws.

Optional Switch (Separately-available)

Functions Enabled by Optional Switch

Lists the functions that can be performed with the optional switch.

Connection of the Optional Switch

Connecting the Optional Switch Cord

Guide to connecting the optional switch cord to the machine head connector.

Wiper Adjustment

Positioning the Wiper

Procedure to adjust the wiper's position based on fabric thickness.

Needle-to-Hook Relationship

Adjusting Needle and Hook Timing

Step-by-step guide to synchronize the needle and hook timing correctly.

Caution on Needle-Hook Clearance

Warnings regarding the consequences of incorrect needle-hook clearance.

Counter Knife Adjustment

Resharpening and Reinstalling the Counter Knife

Instructions for resharpening a dull counter knife and reinstalling it properly.

Height and Tilt of the Feed Dog

Adjusting Feed Dog Height and Tilt

Step-by-step guide to adjust the height and tilt of the feed dog.

Adjusting the Feed Timing

Feed Timing Adjustment Procedure

Steps to adjust feed timing, including loosening screws and turning the eccentric cam.

Standard Feed Timing Settings (SS/SH Types)

Recommended feed timing settings for SS and SH type machines based on graduation alignment.

Thread Tension Release Releasing Mechanism

How to Release Thread Tension

Step-by-step instructions for releasing thread tension using the mechanism.

Micro-Lifting Mechanism of the Presser Foot

Adjusting Micro-Lifting Mechanism

Step-by-step instructions for adjusting the micro-lifting screw.

Caution on Using Micro-Lifting When Not Needed

Warning about adjusting the screw height when the mechanism is not in use to avoid reduced feed force.

Presser Foot Micro-Lifter Components

DLN-9010 Standard Micro-Lifting Feature

Notes that DLN-9010 has a standard micro-lifting mechanism that is tool-free.

Adjusting the Height of the Presser Foot

Adjusting Presser Foot Height and Angle

How to adjust the presser foot height and angle by loosening the clamp screw.

Adjusting Stitch Width

Standard Stitch Width Alignment

How to achieve standard stitch width by aligning crank and regulator block markers.

Increasing Needle Feed Amount

Procedure to increase needle feed amount over feed dog amount by adjusting regulator block.

Alternate Changing Over Procedure Between Needle Feed and Bottom Feed

Procedure: Needle Feed to Bottom Feed

Steps to switch the machine from needle feed to bottom feed mode.

Procedure: Bottom Feed to Needle Feed

Steps to switch the machine from bottom feed to needle feed mode.

Adjusting Feed Dog Positions (Needle Feed)

Installing Components for Needle Feed

Instructions for installing the throat plate, feed dog, and presser foot for needle feed.

Feed Dog Longitudinal Position Adjustment (Needle Feed)

How to adjust the feed dog's longitudinal position for needle feed, aligning needle hole with needle center.

Adjusting Feed Timing (Bottom Feed)

Setting Bottom Feed Timing

How to adjust bottom feed timing by fixing the cam and turning the handwheel.

Standard Bottom Feed Timing Alignment

How to align needle eyelet and feed dog top surface for standard bottom feed timing.

Thread Trimmer Cam Adjustment

Resetting Thread Trimmer Cam

How to reset the thread trimmer cam by aligning pulley cover marker with handwheel marker.

Installing Hook and Related Parts

Installing Hook and Bobbin Case Positioning Finger

Steps for installing the hook and bobbin case positioning finger.

Installing the Face Plate

Instructions for mounting the machine's face plate.

Final Clearance Checks (Throat Plate, Feed Dog, Needle)

Final check to ensure no contact between components at max dial setting.

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