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KOB PYROT - Appendix; 7.1 Sizing the expansion vessel; 7.3 Pipe connections

KOB PYROT
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Selection example
Datum:
p
sv
= 3 bar (response pressure of the safety valve)
H = 13 m (static ceiling of the system)
Q = 18 kW (rated output of the heat source)
v = 8.5 l/kW (specific water capacity)
panel radiators 90/70 °C
V
PH
= 1000 l (volume of buffer cylinder)
The specific water capacity v was determined as follows:
Radiators: 13.5 l/kW
Panel radiators: 8.5 l/kW
Underfloor heating: 20 l/kW
Calculation:
V
A
= Q x v + 1000
V
A
= 18 kW x 8.5 l/kW + 1000 l
= 1153 l
If possible, when calculating the gas pre-charge pressure, select a
supplement of 0.2 bar:
p
0
H/10 + 0.2 bar
p
0
(13/10 + 0.2 bar) = 1.5 bar
From the table:
With p
sv
= 3 bar, p
0
= 1.5 bar, V
A
= 1153 l
V
n
= 250 l (for V
A
max. 1360 l)
Selected:
1 x diaphragm expansion vessel N 250 (from Vitoset pricelist)
All details relate to a flow temperature of 90 °C.
The tables have allowed for a hydraulic seal to DIN 4807-2.
Recommendations:
Select a sufficiently high safety valve response pressure:
p
sv
p
0
+ 1.5 bar
For circulation pumps, due to the inlet pressure required, select at
least 0.3 bar above the pre-charge pressure even for attic/roofspace
installations: p
0
1.5 bar
Set the water side filling/starting pressure of vented systems in their
cold state at least 0.3 bar above the pre-charge pressure:
p
F
p
0
+ 0.3 bar
Conversion factor for flow temperatures other than 90 °C
Flow temperature °C 50 55 60 65 70 75 80 85 90 95 100
Conversion factor 3.03 2.50 2.13 1.82 1.59 1.39 1.24 1.11 1.00 0.90 0.82
Divide the vessel size found in accordance with the above tables by the conversion factor.
7.2 General information regarding low pressure hot water boilers with safety temperatures
of up to 110 ºC
The pressure equipment (hot water boiler) has been built in accord-
ance with TRD 702 and should be equipped in line with that Directive.
Observe the operating conditions in that Directive. Subject to type, this
boiler meets the following standards regarding its stated rated output
and technical requirements:
DIN 4702 or EN 303
EN 297
EN 483
EN 677
(See details on the type plate and the enclosed documentation). Dur-
ing installation and commissioning of this wood boiler, observe all local
Building Regulations and regulations concerning combustion systems,
as well as the following Standards, Regulations and Directives:
DIN 18160-1: Flue system (design versions)
DIN 1988: Technical Regulations for Drinking Water Installations
(TRWI)
DIN 4753: DHW systems for DHW and process water
EN 12828: Heating systems in buildings – design of DHW heating
systems
EN 13384: Flue systems – Thermal and flow calculations
TRD 702: Equipment level for steam boiler systems with hot water
boilers class II
Also observe EN 12953 with:
Low pressure hot water boilers with safety temperatures > 110 to
120 ºC
EN 12953-1: Boilers with large water chambers – general informa-
tion
EN 12953-6: Boilers with large water chambers – Equipment
requirements
EN 12953-7: Boilers with large water chambers – Requirements for
combustion systems for liquid or gaseous fuels for the boiler
EN 12953-8: Boilers with large water chambers – Safety valve
requirements
EN 12953-10: Boilers with large water chambers – Feed water and
boiler water requirements
Use of oil combustion
DIN 4755: Oil combustion equipment
DIN 4787-1: Atomising oil burner (in excess of 100 kg/h throughput)
DIN 51603-1: Liquid fuels; fuel oil EL, minimum requirements
EN 230: Atomising oil burners as mono block version – equipment
for safety, monitoring and control, as well as safety times
EN 267: Pressure-jet oil burner
TRD 411: Oil combustion for steam boilers (where applicable)
Use of oil combustion
EN 298: Burner control units for gas burners and boilers with or
without fans
EN 676: Pressure-jet gas burner
DVGW Code of Practice G 260/I and II: Technical rules for gas
quality
DVGW-TRGI 2008: Technical rules for gas installations
TRD 412: Gas combustion for steam boilers (where applicable)
TRF 1996: Technical rules for LPG
7.3 Pipe connections
All pipe connections to the wood boiler should be made free from
stress and torque.
Appendix
(cont.)
PYROT
91
5822 516 GB
7

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