MacDon M205 2010

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HEADER OPERATION – D SERIES

Form 169469/169470/169471 93 Revision C

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Main Page

Introduction3
Model and Serial Number4
Table of Contents5
Safety9
Safety Alert Symbol9
Signal Words9
Safety Signs9
Safety Sign Installation9
Safety Sign Locations9
General Safety14
Product Description16
Definitions16
Specifications17
Windrower Dimensions19
Component Identification21
Operator's Station22
Operator Console22
Operator Presence23
Header Drive23
Engine and Transmission23
Seat Adjustments23
Training Seat24
Seat Belts24
Steering Column Adjustment24
Lights25
Cab-Forward Lighting: Field25
Engine-Forward Lighting: Road26
Cab-Forward Lighting: Road (Optional)26
Beacon Lighting: Export (N.A. Optional)27
Windshield Wipers28
Rear View Mirrors28
Cab Temperature28
Heater Shut-Off Valve28
Air Distribution28
Controls29
A/C Compressor Protection29
Interior Lights29
Operator Amenities30
Radios31
AM/FM Radio31
Antenna Mounting31
Horn31
Engine Controls/Gauges32
Windrower Controls33
Header Controls34
Header Engage Switch34
Header Drive Reverse Button34
GSL Header Switches35
Console Header Switches36
Cab Display Module (CDM)37
Engine and Windrower Functions37
Header Functions37
Operating Screens38
Cab Display Module (CDM) Warnings/Alarms45
Cab Display Module (CDM) Programming48
Setting Guidelines55
Engine Error Codes55
CDM & WCM Fault Codes55
Operation56
Owner/Operator Responsibilities56
Symbol Definitions56
Engine Functions56
Windrower Operating Symbols56
Header Functions57
Windrower Operation58
Operational Safety58
Break-In Period58
Pre-Season Check59
Daily Check59
Engine Operation60
Driving the Windrower64
Adjustable Caster Tread Width70
Transporting72
Storage81
Header Operation82
Header Lift Cylinder Stops82
Header Flotation83
Levelling86
Header Drive87
Header Angle88
Cutting Height90
Double Windrowing92
D Series Header Operation93
Header Attachment93
Header Detachment97
Header Position99
Reel Fore-Aft Position99
Reel Height99
Reel Speed100
Draper Speed102
Knife Speed104
Deck Shift (Optional)105
A Series Header Operation106
Header Attachment106
Header Detachment109
Auger Speed111
Reel Speed112
Knife Speed114
R Series Header Operation115
Header Attachment115
Header Detachment118
Disc Speed120
Maintenance/Service121
Preparation for Servicing121
Welding Precautions121
Recommended Safety Procedures121
Maintenance Specifications122
Recommended Fuel, Fluids and Lubricants122
Recommended Torques123
Conversion Chart125
Engine Compartment Hood126
Maintenance Platforms127
Opening/Closing Platforms127
Opening/Closing Platform for Major Servicing127
Lubricating the Windrower129
Procedure129
Lubrication Points129
Operator's Station131
Seat Belts131
Safety Systems131
GSL Adjustments132
Steering Adjustments133
Park Brake135
HVAC System137
Engine140
General Engine Inspection140
Manually Turning Engine141
Oil Level142
Changing Oil and Oil Filter143
Air Intake System144
Fuel System148
Engine Cooling System152
Gearbox155
Exhaust System157
Belts158
Engine Speed160
Cooling Box161
Cooling Box Screen161
Rotor to Screen Clearance162
Cooling Box Maintenance163
Electrical System166
Battery166
Headlights: Engine-Forward171
Field Lights: Cab-Forward173
Flood Lights - Forward174
Flood Lights - Rear175
Red and Amber Lights176
Red Tail Lights (if Installed)176
Beacons (if Installed)177
Gauge Light179
Dome Light179
Ambient Light179
Turn Signal Indicators179
Circuit Breakers and Fuses180
Hydraulic System183
Oil Level183
Hydraulic Oil Cooler184
Changing Hydraulic Oil184
Hydraulic Oil Filters184
Header and Reel Hydraulics186
Traction Drive Hydraulics188
Hoses and Lines189
Wheels and Tires190
Drive Wheels190
Caster Wheels193
Maintenance Schedule197
Break-In Inspection197
Interval Maintenance198
Troubleshooting201
Engine201
Electrical204
Hydraulics204
Header Drive205
Traction Drive205
Steering and Ground Speed Control206
Cab Air207
Operator's Station209
Options / Attachments210
Completion Kit for Auger & Draper Header Drives210
Completion Kit for Draper Header Reel Drive210
COMPLETION KIT for AUGER HEADER DRIVE and CONDITIONER REVERSER210
Quick Coupler Kit210
Double Windrow Attachment210
Booster Spring Kit210
Internal Booster Spring Kit210
Light Header Flotation Kit210
Windshield Shades210
Lighting and Marking Kit for Cab-Forward Road Travel211
Fan Air Baffle Kit211
Index212
Engine Error Codes213

MacDon M205 2010 - Page 95

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