TRANSMISSION AND TORQUE CONVERTER CD3340B/YB4411
7-40
Published 04/07/2015 Control # 569-00
7. Assemble the two case halves using four equally spaced
bolts (31, Figure 7-44). Tighten the bolts to a torque of
56 Nm (42 lb-ft).
NOTE: Assembling the case halves at this stage is a
temporary arrangement to enable measurement of
the input and reverser shaft end play. DO NOT
apply Loctite 243 to the bolts at this stage or bond
the mating surfaces.
8. Measure the end play of the input shaft using the end
play checking kit (See Figure 7-21).
NOTE: Numbers in Figure 7-45 correspond with numbers
in Figure 7-21.
a. If it has not already been done, insert an M10 bolt
into the recessed hole in the base plate 2 and mount
pillar 12. Tighten the bolt ensuring that the slot in the
pillar faces the input shaft. Mount the base plate
onto the transmission casing.
b. Select adapter tool 13 and screw into the tapped
hole in the input shaft. Locate yoke 3 and wrench 11
into the adapter tool 13 and pillar 12. Set the wrench
to 35 Nm (27 lb-ft).
c. Using a magnetic block, mount the dial test indicator
(DTI) A with the probe on the head of adapter 13
and adjust to zero.
d. While rotating the input shaft back and forth, using
the spline wrench B to seat the bearings, lift and
depress wrench 11 and note the reading on the DTI.
e. Remove wrench 11 and base plate 2 from the
transmission casing.
f. Calculate the required thickness of shims to give the
correct end play, which should be 0.03 - 0.08 mm
(0.001 - 0.003 in).
9. If the end play checking kit is not available, use the
following procedure.
a. Protect the input shaft (V, Figure 7-46) with a metal
sleeve and clamp vice grips into position on the
shaft. Set the dial test indicator (DTI) as shown in
Figure 7-46 at C and using the vice grips as a lever,
rotate the shaft to seat the bearings fully while
measuring the end play. Remove the DTI and vice
grips from the transmission.
b. Calculate the required thickness of shims to give a
correct end play, which should be 0.03 - 0.08 mm
(0.001 - 0.003 in).
Reference Only