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Mercury 30 Service Manual

Mercury 30
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90-826148R2 MARCH 1997 MID-SECTION - 5B-33
10. Remove inner o-ring from shock rod piston.
51199
a
b
a - Shock Piston
b - O-ring
11. Remove cylinder end cap assembly from shock
rod.
12. Inspect shock. If wiper (located in cap) has failed
to keep rod clean, replace wiper.
13. Place end cap on clean work surface.
14. Remove rod wiper, inner o-ring, and outer o-ring.
51145
b
c
a
a - Rod Wiper
b - Inner O-ring
c - Outer O-ring
Memory Piston Removal
15. Remove memory piston from cylinder using one
of two methods:
a. Using lock ring pliers (Craftsman P/N 4735)
or suitable tool.
b. Blowing compressed air into manual release
valve hole using adaptor (P/N 91-822778A3).
WARNING
Memory piston cup may be expelled at a high
velocity when air pressure is applied. Failure to
place cylinder as shown below could result in
personal injury.
NOTE: Point cylinder opening down and away. Use
a shop rag or towel to avoid damage to the memory
piston.
a
b
d
c
a - Adaptor
b - Air Hose
c - Memory Piston Exit
d - Shop Rag

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Mercury 30 Specifications

General IconGeneral
Horsepower30 HP
Cylinders3
Displacement526 cc
Gear ShiftF-N-R
Fuel Induction SystemElectronic Fuel Injection (EFI)
Shaft Length20 in
SteeringRemote / Tiller

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