EasyManuals Logo

Mercury Optimax 115 User Manual

Mercury Optimax 115
522 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Page #245 background imageLoading...
Page #245 background image
POWERHEAD
Page 4A-22 90-855347R1 JANUARY 1999
10. Support piston and tap out piston pin using service tool (91-76159A1) as shown.
11. Remove piston pin needle bearings (29 per piston) and locating washers (2 per pis-
ton) as shown.
IMPORTANT: We recommend that you use new needle bearings at reassembly for
lasting repair. However, if needle bearings must be re-used, keep each set of bear-
ings identified for reassembly on same connecting rod.
51088
51853
b
a
c
a-Piston Pin
b-Piston Pin Tool (91-76159A1)
c-Needle Bearing Locating Washers
12. Remove upper end cap and lower end cap from crankshaft.
13. Remove and discard O-ring seals from each end cap.
14. Remove oil seal(s) from end of each end cap by driving seal out with a punch and ham-
mer.
15. Inspect roller bearing in upper end cap as outlined in “Cleaning and Inspection”.
NOTE: If roller bearing is damaged, replace upper end cap and roller bearings as an
assembly.
51853
c
d
51848
ab
a-Upper End Cap
b-Lower End Cap
c-O-Ring
d-Seal

Table of Contents

Other manuals for Mercury Optimax 115

Questions and Answers:

Question and Answer IconNeed help?

Do you have a question about the Mercury Optimax 115 and is the answer not in the manual?

Mercury Optimax 115 Specifications

General IconGeneral
Fuel Induction System2-stage Direct Fuel Injection (DFI)
Alternator Amp60 amp / 756 watt
SteeringRemote
Cylinders3
StartingElectric
Displacement1.5 L
Bore x Stroke89 x 76 mm
Shaft Length20" (508 mm)
Horsepower115 HP

Related product manuals