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MERLO PANORAMIC - User Manual

MERLO PANORAMIC
200 pages
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Tel. +39 0171614111 - Fax +39 0171614100
www.merlo.com - info@merlo.com
PANORAMIC-02 (GB) VALID FROM SAV C422222
USER AND MAINTENANCE MANUAL
VARIABLE REACH TRUCK
TRANSLATION OF THE ORIGINAL INSTRUCTIONS

Table of Contents

Questions and Answers

  • J
    Jordan TuckerAug 18, 2025
    What to do if the battery is flat on my MERLO Truck?
    • W
      wallacejohnAug 18, 2025
      If the battery of your MERLO Truck is flat, charge it.
  • A
    annarhodesAug 20, 2025
    What to do if the oil level is too low/too high in my MERLO Truck's hydraulic system?
    • W
      wwalkerAug 21, 2025
      If the oil level in your MERLO Truck's hydraulic system is too low or too high, restore the correct oil level.
  • J
    Jenna ShafferAug 23, 2025
    What to do if the brake fluid level is low in my MERLO Truck?
    • S
      Scott GonzalesAug 23, 2025
      If the brake fluid level is low in your MERLO Truck, check the system for any leak, then fill it up.
  • N
    nwashingtonAug 26, 2025
    Why are the fuses blown in my MERLO Truck's electrical system?
    • I
      ivanjonesAug 26, 2025
      If the fuses are blown in your MERLO Truck's electrical system, search for the cause of the failure and replace the fuses.
  • M
    Mitchell NealAug 28, 2025
    What should I do if the oil is dirty or contains water in my MERLO Truck?
    • L
      lopezelizabethAug 28, 2025
      If the oil in your MERLO Truck is dirty or contains water, change the oil.
  • J
    Jamie FlynnAug 30, 2025
    What to do if there is air in the braking system of my MERLO Truck?
    • R
      Rebecca CollinsAug 30, 2025
      If there is air in the braking system of your MERLO Truck, purge air from the system.
  • A
    Anthony RodriguezSep 2, 2025
    What to do if I notice hoses throttling in the hydraulic system of my MERLO Truck?
    • D
      David KruegerSep 2, 2025
      If you notice hoses throttling in the hydraulic system of your MERLO Truck, eliminate the constriction.
  • A
    aprilgeorgeSep 4, 2025
    What to do if the electrolyte level is low in my MERLO Truck?
    • M
      Matthew RobbinsSep 4, 2025
      If the electrolyte level is low in your MERLO Truck, fill it up.
  • J
    Jacob PatrickSep 7, 2025
    What to do about excessive brake pad wear on my MERLO Truck?
    • D
      Darlene MillerSep 7, 2025
      If there is excessive brake pad wear on your MERLO Truck, replace brake pads. Please contact Merlo Technical Assistance service.
  • S
    susan88Sep 9, 2025
    What to do if the oil is cold at start in my MERLO Truck?
    • R
      Ronnie FloresSep 9, 2025
      If the oil is cold at start in your MERLO Truck, let the oil warm up.

Summary

Introduction to Merlo Machine Operation and Safety

Machine Operational Guidelines

Covers work environment, commissioning, garaging, and spare parts.

Warranty and Maintenance Obligations

Outlines warranty conditions and ordinary maintenance requirements.

Safety and Accident Prevention Measures

Key measures to prevent accidents and ensure safe operation.

Technical Specifications and Compliance

Details CE marking, vibrations, EMI, and noise levels.

Machine Technical Information and Specifications

Nomenclature and Machine Identification

Identifies external and internal components of various machine models.

Control Panels and Displays

Describes cab interior controls, instrument panels, and load control displays.

Machine Dimensions and Specifications

Provides dimensional data and technical specifications for various models.

Performance and Features

Details machine specifications, capacities, cab, and steering systems.

Engine and System Configurations

Lists engine types, hydraulic, electrical systems, and fluid capacities.

Stickers and Control Descriptions

Inside Cab Stickers and Labels

Illustrates and identifies stickers and labels found within the operator's cab.

Outside Cab Stickers and Labels

Illustrates and identifies stickers and labels located on the exterior of the machine.

Commands and Instruments Guide

Cab Overview and Seating Adjustments

Describes cab access, lighting, ventilation, seat adjustment, and safety belts.

Instrument and Control Panels

Explains instrument panel indicators, control panel buttons, and warning lights.

Operating Modes and Safety Systems

Covers operating mode selection, anti-tip-over control, and hydrostatic transmission lock.

Joysticks and Control Levers

Details the operation of joysticks, main distributor levers, and other control mechanisms.

Pedals and Steering Systems

Explains pedal functions, steering wheel adjustment, and steering modes.

Operating Instructions for Merlo Machines

General Operational Guidelines

Covers general safety, fork assembly, load handling, and attachment usage.

Machine Start-up and Operation

Details start-up procedures, daily checks, and engine operation.

Road Driving and Towing Procedures

Instructions for driving on roads, inclines, and towing the machine.

Machine Transportation and Safety Checks

Procedures for transporting the machine and using it near utility lines or in wind.

Ordinary Maintenance Procedures

Maintenance Schedule and Preparations

Outlines general maintenance safety, procedures, and preparation steps.

Periodic Maintenance Checklists

Lists scheduled maintenance tasks based on operating hours and intervals.

Fluids and Filters Maintenance

Details checks and replacement for hydraulic, hydrostatic, engine oils, and filters.

Troubleshooting and System Bleeding

Covers common failures, their causes, remedies, and system bleeding procedures.

Periodic Safety Inspections Guide

Periodic Inspection Record Sheet

Provides a template for recording periodic safety inspections and maintenance.

Anti-Overturn System Safety Check

Details procedures for testing anti-overturn system alarms and movement blocking.

System Calibration and Pressure Checks

Covers steering, hydraulic system, and jack calibration checks.

Brake and Leveling System Checks

Outlines inspections for parking brake, spirit level, and jack locking valves.

Attachments and Optional Extras

Attachment Handling and Maintenance

Covers general procedures for handling, identifying, and maintaining attachments.

Quick-Coupling Attachment Procedures

Details assembly, hydraulic connection, and dismantling of quick-coupling attachments.

Attachment Types and Specifications

Describes various attachments like Fly-Jibs, Bale Forks, and their technical data.

Optional Equipment and Controls

Covers hydro-pneumatic suspensions, joysticks, and seat adjustments.

Hydraulic Circuit Diagrams

Hydrostatic Transmission Diagram

Illustrates the hydraulic circuit diagram for the hydrostatic transmission system.

Hydraulic System Diagram

Provides the overall hydraulic system diagram for the machine.

Electrical System Guide

Battery and Electrical System Features

Details the 12V electrical system, battery features, and safety precautions.

Fuse Layout and Identification

Shows fuse locations in the cab and engine compartment with their types and functions.

MERLO PANORAMIC Specifications

General IconGeneral
BrandMERLO
ModelPANORAMIC
CategoryTrucks
LanguageEnglish