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Mitsubishi CR751-D User Manual

Mitsubishi CR751-D
88 pages
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Mitsubishi Industrial Robot
CR750-D/CR751-D
Controller
INSTRUCTION MANUAL
Controller setup, basic operation, and maintenance
BFP-A8867-H

Table of Contents

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Mitsubishi CR751-D Specifications

General IconGeneral
ModelCR751-D
ManufacturerMitsubishi
TypeController
Input/OutputDigital I/O
Power SupplyAC 200-230V
Control Axes8

Summary

Mitsubishi Industrial Robot CR750-D/CR751-D Controller Instruction Manual

Controller Setup, Basic Operation, and Maintenance Overview

Provides an overview of controller setup, basic operation procedures, and maintenance guidelines for the robot.

General Safety Precautions

Safety Training and Work Planning Procedures

Ensures operators receive training and prepare work plans for safe operation.

Emergency Stop and Safety Fence Installation

Guidelines for installing emergency stop switches and safety fences to prevent accidents.

Operational Safety and Signaling

Procedures for safe operation signaling and indications during teaching or maintenance.

Specific Safety Precautions for Robot Usage

Environmental and Transportation Safety Guidelines

Safe usage within specified environments and proper transportation postures.

Wiring, Grounding, and Operation State Indication

Safe wiring practices, grounding requirements, and indicating robot operation status.

Workpiece Handling and Teaching Safety Measures

Secure handling of workpieces and tools, and safety during teaching operations.

Modification Restrictions and Maintenance Parts

Caution against unauthorized modifications and use of designated parts only.

Teaching Work and Jog Speed Safety

Ensuring priority control during teaching and maintaining safe jog speeds.

Program Confirmation and Safety Fence Door Checks

Verifying program operation and ensuring safety fence door interlocks.

Robot Arm Movement and Hand Safety

Safety measures for hand placement during robot arm movement.

Specific Safety Precautions for Power and Network

Controller Power Interruption Safety

Avoid turning off main power during operation or data rewriting.

Network Equipment Usage

Use manufacturer-confirmed network equipment and implement noise measures.

Earth Leakage Breaker Installation

Install an earth leakage breaker for leakage protection of the controller.

Revision History

Manual Usage and Introduction

Understanding the Instruction Manual Set

Explains the purpose and usage of various manuals included with the product.

Installation of Emergency Stop Switch

Guidance on installing an emergency stop switch for immediate robot halting.

Synchronous Connection of Addition Axis Servo Power Supply

Synchronizing additional axis servo ON/OFF status with the robot arm.

Operation Panel I/O Signals

START/STOP/RESET Buttons and Lamps

Signals for controlling program start, stop, and error reset.

Program Selection and Override Signals

Signals for program selection (PRGSEL) and speed override (OVRDSEL).

Line and Error Output Signals

Signals for outputting current line number (LINEOUT) and error number (ERROUT).

Servo Power Control Signals

Signals for turning the servo power ON (SRVON) and OFF (SRVOFF).

Instruction Manual Symbols and Terminology

Danger, Warning, and Caution Symbol Meanings

Defines hazard symbols (DANGER, WARNING, CAUTION) and their safety implications.

Key Operation Notation and Symbols

Explains notation for key combinations and special operation symbols.

Safety Precautions for Robot Usage

General Safety Training and Work Planning Procedures

Ensures operators receive training and prepare work plans for safe operation.

Emergency Stop and Safety Fence Installation

Guidelines for installing emergency stop switches and safety fences to prevent accidents.

Operational Safety and Signaling

Procedures for safe operation signaling and indications during teaching or maintenance.

Specific Safety Precautions for Robot Usage

Environmental and Transportation Safety Guidelines

Safe usage within specified environments and proper transportation postures.

Wiring, Grounding, and Operation State Indication

Safe wiring practices, grounding requirements, and indicating robot operation status.

Workpiece Handling and Teaching Safety Measures

Secure handling of workpieces and tools, and safety during teaching operations.

Modification Restrictions and Maintenance Parts

Caution against unauthorized modifications and use of designated parts only.

Teaching Work and Jog Speed Safety

Ensuring priority control during teaching and maintaining safe jog speeds.

Program Confirmation and Safety Fence Door Checks

Verifying program operation and ensuring safety fence door interlocks.

Robot Arm Movement and Hand Safety

Safety measures for hand placement during robot arm movement.

Specific Safety Precautions for Power and SSCNETIII

Controller Power Interruption Safety

Avoid turning off main power during operation or data rewriting.

SSCNETIII Cable Handling Safety

Proper handling of SSCNETIII cable, including cap installation and light exposure.

2 Unpacking to Installation

Confirming Standard Configuration

Verify that all standard configuration parts are included with the product.

Controller Installation Procedures

Unpacking Procedures

Information on how the controller is shipped from the factory.

Transportation Guidelines

Instructions on how to safely lift and transport the controller.

CR750 Controller Installation Dimensions

Horizontal and Vertical Placement Requirements

Specifies required clearances for horizontal and vertical controller installation.

Preventing Toppling and Heat Management

Measures to prevent toppling and ensure adequate ventilation for heat dissipation.

CR751 Controller Installation Dimensions

Horizontal and Vertical Placement Requirements

Specifies required clearances for horizontal and vertical controller installation.

Preventing Toppling and Heat Management

Measures to prevent toppling and ensure adequate ventilation for heat dissipation.

Connecting Power and Grounding Cables (CR750)

Primary Power Cable Connection

Connecting the primary power supply to the ACIN terminal for single/three phase.

Noise Filter and Wiring Notes

CE specification requirements for noise filter and cable fixing notes.

Connecting Power and Grounding Cables (CR751)

Earth Leakage Breaker and ACIN Connection

Using an earth leakage breaker and connecting the ACIN terminal with noise filter.

Secondary Power and Grounding Cable Connection

Connecting secondary power and grounding cables to controller terminals.

External Emergency Stop Connection Procedures

Emergency Stop Circuit Duplication Requirements

Mandates using a double contact-type switch for duplicated emergency stop circuits.

Connecting External Switches (E-Stop, Door, Enabling)

Details terminal connections for external emergency stop, door, and enabling devices.

Shield Cable and Ferrite Core Installation

Guidance on using shield cables and installing ferrite cores for noise reduction.

Wiring Accuracy and AND Condition Safety Checks

Ensures wiring accuracy and checks emergency stop functionality without AND conditions.

CR750 Controller Safety Wiring Examples

Wiring Example 1: Peripheral E-Stop to Controller

Connects peripheral emergency stop switch using controller power supply.

Wiring Example 2: Peripheral E-Stop with Controller Power

Uses controller's 24V power for peripheral emergency stop input.

Wiring Example 3: Peripheral E-Stop, Door, Enabling

Connects E-stop, door switch, and enabling device using peripheral power.

Wiring Example 4: Dual Controller Interlock Setup

Interlocks emergency stop states between two controllers.

Wiring Example 5: Safety Relay Connection Method

Connects controller's E-stop command as input to a safety relay.

CR751 Controller Safety Wiring Examples (Part 1)

Wiring Example 1: Peripheral E-Stop to Controller

Connects peripheral emergency stop switch using controller power supply.

Wiring Example 2: Peripheral E-Stop with Controller Power

Uses controller's 24V power for peripheral emergency stop input.

CR751 Controller Safety Wiring Examples (Part 2)

Wiring Example 3: Peripheral E-Stop, Door, Enabling

Connects E-stop, door switch, and enabling device using peripheral power.

Wiring Example 4: Dual Controller Interlock Setup

Interlocks emergency stop states between two controllers.

CR751 Controller Safety Wiring Examples (Part 3)

Wiring Example 4: Dual Controller Interlock Setup

Interlocks emergency stop states between two controllers.

Wiring Example 5: Safety Relay Connection Method

Connects controller's E-stop command as input to a safety relay.

External Emergency Stop Connection Explanation

Switch Types and Installation

Specifies 2-contact switches and limit switch installation for safety.

Fault Classification and Wiring

Classifies faults into minor/major and provides corresponding wiring.

Switch Contact and Cable Length Limits

Details switch contact capacity, cable length limits, and noise mitigation.

Wire Size Specifications

Specifies recommended wire gauges (AWG) for various controller connectors.

Electrical Current Limitations for Relays (CR750)

Relay Current Limit and Fuse Protection

Specifies maximum relay coil current and potential fuse activation.

Electrical Current Limitations for Relays (CR751)

Relay Current Limit and Fuse Protection

Specifies maximum relay coil current and potential fuse activation.

Emergency Stop Circuit Explanation

Controller Maintenance Parts Reference

Consumable Parts: Battery and Filter Part Numbers

Lists part numbers for consumable items like batteries and filters.

Spare Parts: Fuse Part Number

Lists the part number for the controller's spare fuse.

Robot Maintenance and Inspection Schedule

Inspection Interval Guidelines (Daily, Monthly, Yearly)

Provides a schedule for daily, monthly, and yearly maintenance inspections.

Robot Inspection Items and Remedies

Daily Inspection Items and Procedures

Lists daily inspection points and corresponding remedies for the controller.

Periodic Inspection Items and Procedures

Lists periodic inspection points and remedies, including monthly and yearly checks.

Robot Maintenance and Inspection Procedures

Controller Battery Replacement Guidelines

Guidelines for periodic battery replacement and related error codes.

CR750 Controller Battery Replacement Steps

Battery Removal and Installation Procedure (CR750)

Step-by-step instructions for replacing the battery in the CR750 controller.

Battery Replacement Cautions and Origin Reset

Cautions during replacement, including time limits and resetting the origin.

CR751 Controller Battery Replacement Steps

Filter Cover and Battery Storage Handling (CR751)

Locating the battery within the filter cover and handling precautions.

Battery Exchange Procedure and Cable Management (CR751)

Step-by-step instructions for replacing the battery in the CR751 controller.

CR750 Controller Filter Maintenance

Filter Cover Removal and Cleaning Procedure (CR750)

Procedure for removing, cleaning, or replacing the filter cover and filter in CR750.

CR751 Controller Filter Maintenance

Filter Cover Removal and Filter Attachment Procedure (CR751)

Procedure for removing and re-attaching the filter cover and filter in CR751.

Controller Maintenance Parts Identification

Consumable Parts: Battery and Filter Part Numbers

Lists part numbers for consumable items like batteries and filters.

Spare Parts: Fuse Part Number

Lists the part number for the controller's spare fuse.

Basic Robot Operations

Controller Handling and Part Identification

Identifies controller parts and explains their functions.

Teaching Pendant Handling and Functions

Covers T/B installation, removal, and key functions.

Controller Power ON/OFF Procedures

Details on how to safely turn the controller power on and off.

Robot Arm Operation via Jog Mode

Manual robot arm movement using the teaching pendant's jog functions.

Hand Operation and Program Creation

Controlling the robot hand and the process of creating programs.

CR750 Controller Exterior Identification

Front and Rear Panel Components

Identification of connectors, switches, and indicators on the CR750 controller.

Power Input and Grounding Terminals

Details on ACIN terminals for power input and PE terminals for grounding.

Operation Panel and Button Layout

Description of the layout and function of the operation panel buttons.

CR750 Controller Terminal and Connector Descriptions

Power Input and Grounding Details

Detailed explanation of ACIN and PE terminal connections.

Connector Types and Key Switches

Description of various connectors (Machine, T/B, CNUSR) and mode key switch.

Interface Slots and Operation Panel Elements

Details on option slots, interface cover, and operation panel components.

CR750 Controller Port and Operation Rights

USB, LAN, and ExtOPT Connector Usage

Information on USB, LAN, and ExtOPT connectors for connectivity.

Understanding Operation Rights Management

Explains operation rights and how control is managed among connected devices.

CR751 Controller Exterior Identification

Front Panel Connectors, Lamps, and Controls

Identification of front panel elements including connectors, lamps, and controls.

Rear Panel Exhaust and Motor Connectors

Identification of rear panel components like exhaust fan and motor connectors.

CR751 Controller Connector and Network Cautions

USB, LAN, ExtOPT, and RIO Connector Usage

Information on USB, LAN, ExtOPT, and RIO connectors for connectivity.

Network Equipment Compatibility and Noise Measures

Cautions for network equipment, including compatibility and noise reduction.

Teaching Pendant (T/B) Installation and Removal

CR750 T/B Installation and Removal Procedures

Step-by-step guide for installing and removing the teaching pendant on CR750.

T/B Cable Handling and Dummy Connector Usage

Precautions for handling the T/B cable and using the dummy connector.

CR751 Teaching Pendant (T/B) Handling

CR751 T/B Installation and Securing

Procedure for connecting and securely fastening the T/B on the CR751 controller.

CR751 T/B Removal and Dummy Connector Use

Procedure for removing the T/B and using the dummy connector on CR751.

Teaching Pendant Key Functions and Operations

Emergency Stop and Enable/Disable Switch Functions

Functions of the emergency stop and enable/disable switches on the pendant.

Display Panel, Function, and Operation Keys

Explanation of the LCD display, function keys (F1-F4), and operation keys.

Input and Editing Key Functions

Functions of character input, editing, and reset keys.

Controller Power Supply ON/OFF Procedures

Pre-Power ON Safety Checklist

Essential safety checks to perform before turning on controller power.

CR750 Power ON Operation

Procedure for turning on the controller power using the POWER switch.

CR751 Power ON via External Breaker

Procedure for turning on the controller power using an external breaker.

Controller Power Issues and Serial Number Setup

Troubleshooting Controller Power ON Problems

Addresses issues like unlit operation panel or non-functional T/B.

Understanding Robot Power Supply Components

Explains main, control, and servo power supply functions.

Setting Robot Arm Serial Number (Error C0150)

Procedure to input the robot arm serial number to resolve C0150 error.

Serial Number Input and Control Power Shutdown

Inputting Robot Arm Serial Number: RBSERIAL

Detailed steps for entering the robot arm serial number into the RBSERIAL parameter.

Shutting Down Controller Control Power

Procedures for stopping the robot and shutting off the controller's control power.

Servo Power Control Operations

Turning Servo Power ON (Servo ON Procedure)

Steps to turn on the robot's servo power, including confirmation checks.

Turning Servo Power OFF (Servo OFF Procedure)

Steps to turn off the robot's servo power after stopping operation.

Robot Jog Operation Modes

Description of Jog Modes (JOINT, XYZ, TOOL, CYLINDER)

Explains different robot arm movement modes for precise positioning.

Robot Hand Opening and Closing Control

Teaching Pendant Hand Control Functions

How to use the teaching pendant to open and close the robot's hand.

Robot Programming: Creation Procedures

Defining the Robot Operation Sequence

Determining the order of robot movements and actions for a task.

Differentiating Joint vs. Linear Movement Paths

Understanding path planning for joint and linear movements to avoid interference.

Robot Programming: Position Naming and Teaching

Assigning Names to Operation Positions

Guidelines for naming robot positions using variable names like PWAIT.

Teaching Robot Operation Positions with Jog Mode

Using jog operation to set and teach robot positions.

Robot Programming: Describing Commands

Converting Robot Actions into Program Commands

Translating robot operations into executable commands like Mov, Mvs, Hopen.

Program Command Syntax and Structure

Details the structure of program commands, including step numbers and parameters.

Robot Programming: Command Designation Notes

Z-Axis Direction and Sign Convention for Movement

Specifies how to designate direction (+/- signs) along the Z-axis for movements.

Programming: Inputting Programs via Teaching Pendant

Preparing the Teaching Pendant for Program Entry

Setting controller mode and enabling the teaching pendant for input.

Navigating Menus for New Program Creation

Steps to access menus and display the new program creation screen.

Programming: Entering Commands and Parameters

Inputting Program Step Numbers and Commands

Entering sequential step numbers and robot commands into the program.

Using Character Input Mode for Programming

Switching between number and character input modes for program entry.

Programming: Entering Position Variables and Navigation

Inputting Position Variables (PWAIT, PGET)

Entering defined position variable names into the program.

Navigating Program Command Steps

Moving between program lines using T/B navigation keys.

Teaching Robot Operation Positions

Setting Robot Positions Using Jog Operation

Using jog modes to precisely set and teach robot positions.

Editing and Registering Position Data

Accessing position edit screen and registering taught coordinates.

Confirming Robot Program Execution (Step Operation)

Executing Program Line-by-Line for Verification

Running the program one line at a time to verify movements and positions.

Immediate Robot Stop and Resumption Procedures

How to stop the robot immediately and resume operation safely.

Correcting Robot Program Commands

Modifying Command Types (Joint to Linear)

Example of changing a joint movement command to a linear movement command.

Using Jump Function to Locate Specific Lines

Utilizing the jump function to navigate to specific program lines for editing.

Correcting Robot Program Commands (Continued)

Editing Command Parameters and Values

Modifying parameters such as position values or delays within commands.

Correcting Taught Robot Positions

Updating Robot Standby Position (PWAIT)

Example procedure for correcting the robot's standby position.

Scrolling Through Saved Position Variables

How to navigate and select saved position variables using T/B keys.

Saving and Editing Robot Programs

Registering Modified Position Data

Confirming and registering changes made to robot positions.

Program Save and Edit Data Confirmation

How the program is saved upon completion of editing or correction.

Starting Automatic Robot Operation

Pre-Operation Safety and Setup Checks

Essential checks before automatic operation to prevent damage or injury.

Controller Mode and Override Speed Settings

Setting controller to AUTOMATIC mode and adjusting operation speed.

Automatic Operation Execution (Controller)

Selecting the Program Number for Execution

Using the CHNG DISP button to select the correct program for automatic operation.

Starting and Cycling Automatic Operation

Steps to start automatic operation, turn servo on, and execute a single cycle.

Robot Maintenance and Inspection Schedule

Inspection Interval Guidelines (Daily, Monthly, Yearly)

Provides a schedule for daily, monthly, and yearly maintenance inspections.

Robot Inspection Items and Remedies

Daily Inspection Items and Procedures

Lists daily inspection points and corresponding remedies for the controller.

Periodic Inspection Items and Procedures

Lists periodic inspection points and remedies, including monthly and yearly checks.

Robot Maintenance and Inspection Procedures

Controller Battery Replacement Guidelines

Guidelines for periodic battery replacement and related error codes.

CR750 Controller Battery Replacement Steps

Battery Removal and Installation Procedure (CR750)

Step-by-step instructions for replacing the battery in the CR750 controller.

Battery Replacement Cautions and Origin Reset

Cautions during replacement, including time limits and resetting the origin.

CR751 Controller Battery Replacement Steps

Filter Cover and Battery Storage Handling (CR751)

Locating the battery within the filter cover and handling precautions.

Battery Exchange Procedure and Cable Management (CR751)

Step-by-step instructions for replacing the battery in the CR751 controller.

CR750 Controller Filter Maintenance

Filter Cover Removal and Cleaning Procedure (CR750)

Procedure for removing, cleaning, or replacing the filter cover and filter in CR750.

CR751 Controller Filter Maintenance

Filter Cover Removal and Filter Attachment Procedure (CR751)

Procedure for removing and re-attaching the filter cover and filter in CR751.

Controller Maintenance Parts Identification

Consumable Parts: Battery and Filter Part Numbers

Lists part numbers for consumable items like batteries and filters.

Spare Parts: Fuse Part Number

Lists the part number for the controller's spare fuse.

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