ELECTRICAL SYSTEM
12-20
2.5.2 Installing pinion
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Before assembling, apply grease to the inner race
groove of the front bracket bearing.
Be sure to use a new stopper ring. Do not reuse the
stopper ring that has been removed.
(1) Put the overrunning clutch through the front bracket.
(2) Fit the internal gear into the gear shaft.
(3) Put the gear shaft through the overrunning clutch and
install the stopper on it.
(4) Install the stopper ring firmly to the shaft groove of
overrunning clutch.
(5) Using a gear puller, firmly pull the pinion stopper
closer to the stopper ring to fix.
Installing pinion
2.5.3 Installing gear shaft
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Be sure to use a new stopper ring. Do not reuse a
removed one.
(1) Reassemble the lever to the overrunning clutch.
(2) Fit the internal gear into the gear shaft.
(3) Put the gear shaft through the overrunning clutch and
install the stopper on it.
(4) Fit the stopper ring into the groove of the stopper ring
and firmly pinch it.
(5) Using a gear puller, firmly pull the pinion and fit the
stopper into the stopper ring.
Note: The adjustment of play in the axial direction of the
gear shaft is not necessary because its required
amount is automatically secured.
Installing gear shaft
Pinion
spring
Pinion
Shaft of
overrunning clutch
Stopper ring
Stopper
Pinion
Shaft of
overrunning clutch
Stopper ring
Stopper
Gear shaft