Disassembly/Reassembly Procedures: Radio Reassembly Sec 1: 8-31
8.9 Radio Reassembly
This section contains instructions for reassembling the radio.
8.9.1 Reassemble the Main Sub Assemblies
8.9.1.1 Assemble Control Top Assembly (J) to Main Chassis Assembly (K)
Figure 8-41. Control Top Bezel Assembly
1. Verify there are no surface irregularities such as scratches or indentations on both the
Control Top Seal Grove and the Seal's mating surface on the Main Chassis
Assembly (3). Also ensure that the Control Top Seal (10) and surrounding surfaces are free of
debris and other foreign material.
2. Verify Control Top Seal is properly seated into its groove and place Control Top Assembly
onto Main Chassis Assembly as shown in Figure 8-41.
3. Torque both screws with a Torx IP8 Bit and a torque Driver to 8 in-lbs.
8.9.1.2 Assemble Knobs and Top Bezel Assembly (H)
Figure 8-42. Top Bezel Assembly
1. With the Secure Lever (14) in place, slide the Control Top Bezel onto the Control Top. Ensure
that the Secure Lever is keyed correctly on the Frequency outer shaft. Use the Secure Lever
Setter to fully set the lever into place.
Control Top Assembly (9)
Control Top Screws (31)
Volume Knob (12)
Torque Adder (15)
Volume Spanner Nut (17)
Frequency Knob (13)
Antenna Spanner Nut (19)
Antenna Washer (18)
Volume Washer (16)
Control Top Bezel Assembly (11)
Volume Shaft
Frequency Shaft
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