Polaris RZR Pro R 2022 - Prepare Vehicle for the Ride

9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
1.7
PART DESCRIPTION
TORQUE
SPECIFICATION
Shift Cable Jam Nut 7 ft-lbs (10 Nm)
Transmission Drain/Fill
Plug
14 ft-lbs (19 Nm)
FINAL DRIVE
PART DESCRIPTION
TORQUE
SPECIFICATION
Front Gearcase Bracket
Vertical Bolts
1. Install vertical bolts
on drivers side and
torque nuts until 1-
2mm gap
2. Torque Gearcase
Isolator bolts: 55 ft-
lbs (75 Nm) + 180°
3. Torque vertical
bolts: 81 ft-lbs (110
Nm)
Front Gearcase Pinion
Housing Fasteners
7 ft-lbs (10 Nm) – Apply
Loctite 2760
Front Gearcase Ring
Gear Assembly Fasteners
14 ft-lbs (19 Nm) + 40°
Front Gearcase Shift Arm
Fasteners
50 in-lbs (6 Nm)
Gearcase Cover Plate
Fasteners
23 ft-lbs (31 Nm)
Gearcase Isolator
Fasteners (Front and
Rear)
55 ft-lbs (75 Nm) + 180°
Prop Shaft Mounting
Bracket Fasteners (4-
seat)
15 ft-lbs (20 Nm)
Prop Shaft Support
Bearing Fasteners (4-
seat)
33 ft-lbs (45 Nm)
Wheel Hub Axle Nut
89 ft-lbs (120 Nm)
Wheel Nuts
148 ft-lbs (200 Nm)
STEERING / SUSPENSION
PART DESCRIPTION
TORQUE
SPECIFICATION
Control Arm Mounting
Fasteners
133 ft-lbs (180 Nm) -
Torque bolt side
Hub Mounting Fasteners
81 ft-lbs (110 Nm)
PART DESCRIPTION
TORQUE
SPECIFICATION
Knuckle Mounting
Fasteners
133 ft-lbs (180 Nm) -
Torque bolt side
Lower Ball Joint Nut
44 ft-lbs (60 Nm) + 90°
(Single Use)
Upper Ball Joint Pinch
Bolt
52 ft-lbs (70 Nm) -
Torque bolt side
Radius Rod Fasteners Inner Radius Rod
Fasteners (Single Use):
52 ft-lbs (70 Nm) + 90°
Outer Radius Rod
Fasteners: 133 ft-lbs
(180 Nm) - Torque bolt
side
Shock Mounting
Fasteners
133 ft-lbs (180 Nm) -
Torque bolt side
Stabilizer Bar Link
Fasteners
81 ft-lbs (110 Nm)
Stabilizer Bar Mounting
Fasteners
52 ft-lbs (70 Nm)
Steering Coil Assembly
Fasteners
27 in-lbs (3 Nm
Steering Column Cover
Fasteners
27 in-lbs (3 Nm
Steering Rack Mounting
Plate Fasteners
44 ft-lbs (60 Nm)
Steering Shaft Bearing
Fasteners
22 ft-lbs (30 Nm)
Steering Shaft Pinch Bolt
(Lower)
26 ft-lbs (35 Nm) + 90°
Steering Shaft Pinch Bolt
(Upper)
22 ft-lbs (30 Nm)
Steering Tilt Bracket
Fasteners
33 ft-lbs (45 Nm)
Steering Wheel Nut 66 ft-lbs (90 Nm)
Tie Rod End Ball Joint
Nuts:
52 ft-lbs (70 Nm) + 90°
Tie Rod Jam Nut
89 ft-lbs (120 Nm)
Toe Link Fasteners
133 ft-lbs (180 Nm) -
Torque bolt side
Trailing Arm Mounting
Fasteners
133 ft-lbs (180 Nm) -
Torque bolt side
GENERAL INFORMATION
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