Polaris RZR Pro R 2022 Service Manual

6.24
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
6. Remove the bushing and bushing removal tool from
the puller. Discard the bushing.
HELIX BUSHING INSTALLATION
1. Apply Loctite 620
R
evenly to bushing bore in cover.
2. From the bottom of the Helix, insert the new bushing
and bushing adapter
w
(PN 5020636)
3. Install the main adapter
q
, spacer adapter, and
securing nut on top of the Helix.
4. Use a pry bar located between the fingers of the Helix
to turn the Helix counterclockwise. Turn until bushing
bottoms out.
IMPORTANT
Only light force is needed to install the bushing. Do not
increase pressure after bushing bottoms out, or
damage may result to bushing.
5. Remove nut and spacer adapter from puller rod. Re-
move Helix and bushing adapter from puller rod.
DRIVEN CLUTCH ASSEMBLY
1. Re-install washer
q
, roller
w
, and e-clip
e
Ensure e-
clip is fully seated and roller rotates freely.
2. Install clutch spring
t
and clutch spring cap
y
on the
helix
r
. Ensure the clutch spring is fully seated.
3. Re-install the retaining fasteners
u
and movable
sheave
i
onto the helix
o
using previous hole
orientation.
IMPORTANT
Using previous hole orientation will ensure the driven
clutch maintains balance.
4. Using clutch compressor PU-50518 compress the
driven clutch assembly.
CAUTION
The helix cover is loaded by the spring. Not using a
proper compressor may result in personal injury or
damage to the clutch.
PVT SYSTEM

Polaris RZR Pro R 2022 Specifications

General

Brand	Polaris
Model	RZR Pro R 2022
Category	Offroad Vehicle
Language	English