Polaris RZR Pro R 2022

1.6
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
MASTER TORQUE TABLE
MAINTENANCE
PART DESCRIPTION
TORQUE
SPECIFICATION
Engine Oil Drain Plug 13 ft-lbs (18 Nm)
Engine Oil Filter 18 in-lbs (2 Nm)
Front Gearcase Drain/Fill
Plug
10 ft-lbs (14 Nm)
Ignition Coil Fastener 7 ft-lbs (10 Nm)
Spark Arrestor Fastener 8 ft-lbs (11 Nm)
Spark Plug 9 ft-lbs (12 Nm)
ENGINE / COOLING / EXHAUST
PART DESCRIPTION
TORQUE
SPECIFICATION
Battery Cable Fasteners 60 in-lbs (9 Nm)
Cargo Box Support
Fasteners
22 ft-lbs (30 Nm)
Crankshaft Harmonic
Damper Fastener
1. Torque fastener to 74
ft-lbs (100 N·m)
2. Loosen fastener 180°
3. Torque fastener to 22
ft-lbs (30 N·m) + 70°
Engine Mount Lower
Fasteners (LH Mount)
52 ft-lbs (70 Nm)
Engine / Transmission
Mount
Step 1: 26 in-lbs (3 Nm)
Step 2: 33 ft-lbs (45 Nm)
Engine / Transmission
Mount Isolator Fastener
33 ft-lbs (45 Nm)
Exhaust Head Pipe
Mounting Fasteners
Step 1: 60 in-lbs (7 Nm)
Step 2: 22 ft-lbs (30 Nm)
Heat Shield Fasteners 71 in-lbs (8 Nm)
Head pipe to Muffler
Studs
18 ft-lbs (25 Nm)
Intake Hose Clamps 35 in-lbs (3 Nm)
Intake Mounting
Fasteners
9 ft-lbs (12 Nm)
Isolator Mounting Bracket
Fastener
18 ft-lbs (25 Nm)
Oxygen Sensor 30 ft-lbs (40 Nm)
PART DESCRIPTION
TORQUE
SPECIFICATION
Prop Shaft Coupling
Fasteners
11 ft-lbs (15 Nm)
Radiator Mounting
Fasteners
9 ft-lbs (12 Nm)
Thermostat Cover
Fasteners
9 ft-lbs (12 Nm)
Transmission-to-Engine
Mounting Fasteners
Step 1: 11 ft-lbs (15 Nm)
Step 2: 44 ft-lbs (60 Nm)
FUEL SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Carbon Canister Filter
Fasteners
9 ft-lbs (12 Nm)
Fuel Tank Mounting
Fasteners
15 ft-lbs (20 Nm)
PFA Nut
70 ft-lbs (95 Nm)
PVT SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Drive Clutch Retaining
Bolt
Step 1: 140 ft-lbs (190
Nm)
Step 2: Loosen two full
turns (720°)
Step 3: 118 ft-lbs (160
Nm)
Driven Clutch Helix
Fasteners
63 ft-lbs (85 Nm)
Driven Clutch Retaining
Bolt
55 ft-lbs (75 Nm)
Inner PVT Cover
Fasteners
qq
: 11 ft-lbs (15 Nm)
ww
: 35 in-lbs (4 Nm)
Outer PVT Cover
Fasteners
60 in-lbs (7 Nm)
TRANSMISSION
PART DESCRIPTION
TORQUE
SPECIFICATION
Gear Position Sensor
Shield Fasteners
qq
: 15 ft-lbs (20 Nm)
ww
: 22 ft-lbs (30 Nm)
ee
: 72 in-lbs (8 Nm)
Shift Cable Bracket
Fasteners
22 ft-lbs (30 Nm)
GENERAL INFORMATION