9
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
9.9
16.Remove four fasteners
a
and remove steering rack/
EPS assembly from the vehicle.
INSTALLATION
1. Install steering rack/EPS assembly into place. Install
four mounting bracket fasteners and torque to
specification.
TORQUE
Steering Rack Mounting Fasteners:
44 ft-lbs (60 Nm)
2. Install front gearcase through the opening in front of
the frame. Connect vent line.
3. Install half shaft onto front gearcase input shaft.
4. Install two front gearcase isolator fasteners. Torque
fasteners to specification.
TORQUE
Front Gearcase Torque Sequence:
a. Install vertical bolts on drivers side and torque
nuts until 1-2mm gap
b. Torque Gearcase Isolator bolts: 55 ft-lbs (75
Nm) + 180°
c. Torque vertical bolts: 81 ft-lbs (110 Nm)
5. Install NEW front prop shaft roll pin.
6. Install two front gearcase electrical harnesses.
7. Install front bumper. Torque fasteners to specification.
TORQUE
Front Bumper Fasteners:
37 ft-lbs (50 Nm)
8. Install half shafts into front gearcase.
STEERING / SUSPENSION