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Laminator
Scotty 5000
SCOTT Scotty 5000 - User Manual
254 pages
Manual
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No.:
Instruction
Manual
Model
No.
:
Scotty
5000
.................
Y
ear
of
Manufacture
:
2006
.......
Manufactured
by
:
..........
Document
Number
:
F
-
-
9999
-
-
8
........
Issue
:
1
.....................
Date
of
Issue
:
August
2006
..............
2
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 Introduction and Safety
8
Introduction 1
9
Introduction
10
Scotty 5000 Machine Specifications and Utility Requirements
11
General Safety Guidelines
13
Safety Features
14
Stop and Safe
14
Main Power Switch
14
Main Power Switch
15
Compressed Air Valve
15
Guards and Covers
16
Safety Devices
16
Warnings, Cautions & Notes
17
Warnings
17
Cautions
17
Notes
17
Heat Hazards
18
Electrical Shock Hazards
18
Warnings 1
18
Safety Procedures
19
Compressed Air Valve
19
Safety Devices
19
Appropriate Dress
19
Keep Area Clean
20
Grease and Oil
20
Manual Usage
20
2 Installation
21
Installation Requirements
23
Pre-Installation Requirements
24
Uncrating & Placement
25
3 Operation
31
General Information
33
Before Operating the Machine
33
Operating Controls and Indicators Descriptions
34
Machine Stopping Device
34
Main Operator's Panel Control Descriptions
35
Scotty 5000 with Telemecanique PLC Control
42
Preliminary Inspection and Start-Up Procedure
43
Preliminary Set-Up
43
Adjust Hub Roller
56
Adjust Drive Roller
56
Side Guide Set--Up
57
Kick out Solenoid Set--Up
58
Sheet Hold down Straps
58
Set up for Production
59
Run Production
60
Paper Stocks 4
60
3.4 Handwheel and Tab Set-Up
63
Hand Wheel and Tab Set-Up Definitions
64
Handwheel Set-Ups for 5" Sheet with 3/16" Margins
66
Handwheel Set-Ups for 6" Sheet with 3/16" Margins
67
Handwheel Set-Ups for 7-1/4" Sheet with 3/16" Margins
68
Handwheel Set-Ups for 7-1/4" Sheet with 1/4" Margins
69
Handwheel Set-Ups for 7-3/4" Sheet with 3/16" Margins
69
Handwheel Set-Ups for 7-3/4" Sheet with 1/4" Margins
72
Handwheel Set-Ups for 8" Sheet with 3/16" Margins
73
Handwheel Set-Ups for 8-1/2" Sheet with 3/16" Margins
75
Handwheel Set-Ups for 8-1/2" Sheet with 1/4" Margins
75
Handwheel Set-Ups for 8-1/2" Sheet with 1/2" Margins
75
Handwheel Set-Ups for 9" Sheet with 3/16" Margins
77
Handwheel Set-Ups for 9-1/2" Sheet with 3/16" Margins
79
Handwheel Set-Ups for 9-1/2" Sheet with 1/4" Margins
79
Handwheel Set-Ups for 9-1/2" Sheet with 1/2" Margins
79
Handwheel Set-Ups for 11" Sheet with 1/8" Margins
80
Handwheel Set-Ups for 11" Sheet with 3/16" Margins
81
Handwheel Set-Ups for 11" Sheet with 1/4" Margins
82
Handwheel Set-Ups for 11" Sheet with 1/2" Margins
83
Handwheel Set-Ups for 12" Sheet with 3/16" Margins
84
Handwheel Set-Ups for 12" Sheet with 1/4" Margins
85
Handwheel Set-Ups for 12" Sheet with 1/2" Margins
86
Handwheel Set-Ups for 14" Sheet with 3/16" Margins
87
Handwheel Set-Ups for 14" Sheet with 1/4" Margins
88
Handwheel Set-Ups for 14" Sheet with 1/2" Margins
89
METRIC HANDWHEEL SET-UPS for A4 (297Mm X 210Mm) TAB SIDE: 297 MM MARGIN: 0 MM
90
METRIC HANDWHEEL SET-UPS for A4 (297Mm X 210Mm) TAB SIDE: 210 MM MARGIN: 0 MM
91
METRIC HANDWHEEL SET-UPS for A4 (297Mm X 210Mm) TAB SIDE: 297 MM MARGIN: 1 MM
92
METRIC HANDWHEEL SET-UPS for A4 (297Mm X 210Mm) TAB SIDE: 210 MM MARGIN: 1 MM
93
4 Maintenance
94
Machine Lubrication
96
Vacuum Pump Maintenance
99
Machine Timing
101
Preparation for Timing Procedures
103
Timing Procedures
104
Plastic Feed & Cut Operating Arm
105
Reinstall Chains
108
Calibration
109
Preparation for Calibration Procedures
109
Handwheel Settings
110
Handwheel Calibration Procedures
111
Pile Feeder
115
Paper Stop Adjustment 4
127
Plastic Reel Holder Adjustment Procedure 4
129
Fiber Optics 4
130
Fiber Optic Adjustment 4
131
Fiber Optic Sensor Cleaning 4
134
Maintenance 4
135
Pile Feed - Optic Mounting
155
Fiber Optics 4
156
Pile Height Assembly
157
Pile Lift Drive
159
Pile Lift Frame
161
Pile Lift Handwheel
163
Pile Feed - Sheet Separator
165
Pile Feed -- Stack Guide
167
Pile Feed - Pneumatic Fittings
169
Pile Feed - Guards, Covers
171
Pile Feed - Optic Mounting
173
Pile Feed - Pneumatic Controls "A"
175
Pile Feed - Pneumatic Controls "B"
177
Pile Feed - Belt & Chain Layout
179
Platen Unit
181
Register Board - Hold down Plate
183
Register Board - Conveyor
185
Middle Register - Hold down Plate
187
Middle Register - Conveyor
189
Middle Register Board Unit
191
Middle Register Board Drive (A)
193
Middle Register Board Drive (B)
195
Tab Cutter - Knife Carrier (L.h.)
197
Tab Cutter - Knife Carrier (R.h.)
199
Tab Cutter (A)
201
Tab Cutter (B)
203
Tab Cutter Drive Linkage
205
Tip die Unit
207
Handwheel Unit/ Plastic Position/ Tab Position
209
Handwheel Unit/ Plastic Size
211
Handwheel Unit/ Tab Size
213
Handwheel Locator
215
Plastic Feed Unit Assembly (A)
217
Plastic Feed Unit Assembly (B)
219
Plastic Feed Assembly (C)
221
Plastic Feed Unit - Rollers
223
Plastic Feed - Slide
225
Plastic Feed - Drive
227
Plastic Feed - Covers & Guards
229
Plastic Cut - Base
231
Plastic Cut Assembly
233
Plastic Reel Holder
235
Pneumatic Controls --1
237
Pneumatic Controls --2
239
Paper Tray Assembly
241
Guards & Covers
243
Base & Drive
245
Main Motor & Vacuum Pump
247
Hold down Bar
249
Drive Belt & Chain Assembly
251
Chip Removal Vacuum
253
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SCOTT Scotty 5000 Specifications
General
Brand
SCOTT
Model
Scotty 5000
Category
Laminator
Language
English
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